HYDRAULIC PRESSURE INTENSIFIERS 09 24 Quality Products for Mechanical & Fluid Power ACHIEVING HIGHER OUTPUT PRESSURE FROM EXISTING LOW PRESSURE POWER SOURCE
01737 767493 info@jbj.co.uk www.jbj.co.uk www.jbj.co.uk/pressure-intensifiers.html The ScanWill compact hydraulic pressure intensifiers offer an easy, energy-saving, safe and costefficient solution to achieving a higher output pressure from an existing low-pressure power source. Low pressure supplied to the inlet port eg: 15 - 200 bar / 218 - 2,900 psi ~ is transformed to a higher pressure at the outlet port ~ from 20 - 4,000 bar / 290 - 58,000 psi. ScanWill’s pressure intensifiers are offered in cast iron and steel, with a chrome finish, as well as in stainless steel for the oil & gas sector. These pressure intensifiers are based on a piston principle, where a larger diameter piston pushes a smaller diameter piston, thus increasing the pressure to a factor equal to the ratio: the larger diameter area divided by smaller diameter area. The outlet pressure will always be proportionate to the supplied pressure. The diagram shows the basic principle of the pressure intensifiers, consisting of a piston arrangement, a Piston Control Valve PCV, Check Valves CV1 & CV2 and the Pilot Operated Check Valve POV. exceptional mechanical & fluid power expertise ESTABLISHED 1974 ACHIEVING HIGHER OUTPUT PRESSURE FROM EXISTING LOW-PRESSURE POWER SOURCE
Page Low/medium Pressure MP-CSeries.................................................................................. 1 MP-CTSeries................................................................................. 2 MP-SSeries .................................................................................. 3 MP-MSeries.................................................................................. 4 MP-FSeries .................................................................................. 5 MP-LSeries .................................................................................. 6 MPM-350Series............................................................................... 7 MP-TSeries .................................................................................. 8 MP-T-RSeries ................................................................................ 9 MP-T-XPSeries ............................................................................... 10 High Pressure MPL-2000Series .............................................................................. 11 MP-2000-XPSeries ............................................................................ 12 MP-2100Series ............................................................................... 13 MPL-1400Series .............................................................................. 14 MPL-2000Series .............................................................................. 15 MPL-4000Series .............................................................................. 16 Specials MP-TISeries.................................................................................. 17 SIS-2Series .................................................................................. 18 SIS-3Series .................................................................................. 19 SIS-4Series .................................................................................. 20 SIS-5Series .................................................................................. 21 SpeedValves ................................................................................. 22 AccessoriesforMPSeries ....................................................................... 23 Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 27 #DriveLineHarmony . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29 Pressure Intensifiers Contents The details contained within this catalogue are reproduced in accordance with the latest information at publication of this catalogue. Errors and Omissions Excepted Last update: 25/09/2024 www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony iii
300 bar 150 bar MP series hydraulic pressure intensifier 150 bar The MP Series Hydraulic Pressure Intensifiers Increasing the Pressure in Production Lines In large systems there can be problems maintaining the pressure for all functions, or a higher pressure is required for one function. Hydraulic pressure intensifiers can be inserted where needed ensuring sufficient pressure for all functions. Pressure Intensifiers Application Example www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony iv The MP-T intensifier (In-line) The MP-F intensifier (Flange mounting) The MP-C intensifier (D03/NG6 mounting)
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.5 15.0 / 4.0 200 / 2,900 300 / 4,350 2.0 15.0 / 4.0 200 / 2,900 400 / 5,800 2.8 8.0 / 2.1 178 / 2,589 500 / 7,250 3.4 15.0 / 4.0 147 / 2,132 500 / 7,250 4.0 14.0 / 3.7 125 / 1,812 500 / 7,250 5.0 14.0 / 3.7 100 / 1,450 500 / 7,250 7.0 13.0 / 3.4 71 / 1,036 500 / 7,250 9.0 13.0 / 3.4 56 / 806 500 / 7,250 Low/Medium Pressure Pressure Intensifiers MP-C Series MultiPlier Cetop/NG6 is a hydraulic pressure intensifier for Cetop/NG6 mounting. Features: » Cetop DO3 / NG6 pressure intensifier. » End pressure range: 20 - 500 bar / 290 - 7,250 psi. » Multiple intensification ratios available. » Reciprocating - continuously delivers flow during pressure build-up. » All high-pressure valves are integrated – including a P.O. check Valve POV. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 1 40.5 Ø5.3 Ø5.3 ø5.3 ø5.3 50 32.5 20.8 31 17.5 10.3 19 164.5 67 60 T P A B M8 x 9 in P&T Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.5 8.0 / 2.1 200 / 2,900 300 / 4,350 2.0 8.0 / 2.1 200 / 2,900 400 / 5,800 3.4 15.0 / 4.0 200 / 2,900 680 / 9,860 4.0 14.0 / 3.7 200 / 2,900 800 / 11,600 5.0 14.0 / 3.7 160 / 2,320 800 / 11,600 7.0 13.0 / 3.4 114 / 1,653 800 / 11,600 9.0 13.0 / 3.4 89 / 1,290 800 / 11,600 Low/Medium Pressure Pressure Intensifiers MP-CT Series MultiPlier CT is a hydraulic pressure intensifier for Cetop/NG6 with separate high-pressure ports. Features: » Cetop DO3 / NG6 pressure intensifier » End pressure range: 20 to 800 bar / 290 to 11,600 psi » Multiple intensification ratios available » Reciprocating – continuously delivers flow during pressure build-up » All high-pressure valves are integrated – including a P.O. check Valve POV » No change of pressure in A & B ports, separate port for high pressure Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 2 Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 2.0 8.0 / 2.1 200 / 2,900 400 / 5,800 2.4 8.0 / 2.1 200 / 2,900 480 / 6,960 2.8 8.0 / 2.1 200 / 2,900 560 / 8,120 3.4 8.0 / 2.1 200 / 2,900 680 / 9,860 4.0 8.0 / 2.1 200 / 2,900 800 / 11,600 5.0 8.0 / 2.1 160 / 2,320 800 / 11,600 7.0 8.0 / 2.1 114 / 1,653 800 / 11,600 9.0 8.0 / 2.1 89 / 1,290 800 / 11,600 Low/Medium Pressure Pressure Intensifiers MP-S Series MultiPlier Small is a compact all-round in-line hydraulic pressure intensifier for use in limited space. Features: » In-line pressure intensifier. » End pressure range: 20 - 800 bar / 290 - 11,600 psi. » Multiple intensification ratios available. » Reciprocating - continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 3 110 7 19 M24 x 1.5 ø38 34 22.2 HP P T HP-Connection: 1/4" BSP P & T Connections: 1/8" BSP Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.8 25.0 / 6.6 200 / 2,900 360 / 5,220 2.1 25.0 / 6.6 200 / 2,900 420 / 6,090 2.6 35.0 / 9.3 200 / 2,900 520 / 7,540 3.4 35.0 / 9.3 200 / 2,900 680 / 9,860 4.0 35.0 / 9.3 200 / 2,900 800 / 11,600 5.0 35.0 / 9.3 160 / 2,320 800 / 11,600 7.0 35.0 / 9.3 114 / 1,653 800 / 11,600 Low/Medium Pressure Pressure Intensifiers MP-M Series MultiPlier Medium is an in-line hydraulic pressure intensifier for medium size hydraulic systems. Features: » In-line pressure intensifier » End pressure range: 20 - 800 bar / 290 - 11,600 psi » Multiple intensification ratios available » Reciprocating - continuously delivers flow during pressure build-up » All high-pressure valves are integrated – including a P.O. check Valve POV Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 4 25 151 ø70 44 65 P T HP P & T Connections: 3/8" BSP HP Connection: 1/2" BSP Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.5 15.0 / 4.0 200 / 2,900 300 / 4,350 2.0 15.0 / 4.0 200 / 2,900 400 / 5,800 2.8 8.0 / 2.1 200 / 2,900 560 / 8,120 3.4 15.0 / 4.0 200 / 2,900 680 / 9,860 4.0 14.0 / 3.7 175 / 2,538 700 / 10,150 5.0 14.0 / 3.7 140 / 2,030 700 / 10,150 7.0 13.0 / 3.4 100 / 1,450 700 / 10,150 9.0 13.0 / 3.4 78 / 1,128 700 / 10,150 Low/Medium Pressure Pressure Intensifiers MP-F Series MultiPlier Flange is a hydraulic pressure intensifier for flange-on mounting. Features: » Flange-on pressure intensifier. » End pressure range: 20 - 700 bar / 290 - 10,150 psi. » Multiple intensification ratios available. » Reciprocating - continuously delivers flow during pressure build-up. » All high-pressure valves are integrated – including a P.O. check Valve POV. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 5 98 12 60 45 45 60 R16 28° 4 x Ø6.2 for mounting P T HP Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.5 80.0 / 21.2 200 / 2,900 300 / 4,350 2.0 80.0 / 21.2 200 / 2,900 400 / 5,800 3.4 80.0 / 21.2 200 / 2,900 680 / 9,860 4.0 80.0 / 21.2 200 / 2,900 800 / 11,600 5.0 80.0 / 21.2 160 / 2,320 800 / 11,600 7.0 80.0 / 21.2 114 / 1,653 800 / 11,600 Low/Medium Pressure Pressure Intensifiers MP-L Series MultiPlier Large is an in-line hydraulic pressure intensifier for large-sized hydraulic systems. Features: » In-line pressure intensifier. » End pressure range: 20 - 800 bar / 290 - 11,600 psi. » Multiple intensification ratios available. » Reciprocating - continuously delivers flow during pressure build-up. » All high-pressure valves are integrated – including a P.O. check Valve POV. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 6 225 40 61 ø90 80 All connections: 1/2" BSP HP P T Measurements in mm unless otherwise stated
Product Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure Code ( i ) (LPM / GPM) (bar / psi) (bar / psi) MPM-350-3.0 3.0 25.0 / 6.6 350 / 5,075 1,050 / 15,225 MPM-350-3.0-S 3.0 25.0 / 6.6 350 / 5,075 1,050 / 15,225 Low/Medium Pressure Pressure Intensifiers MPM-350 Series The new MP-350 is an in-line hydraulic intensifier designed to increase a supplied pump pressure to a higher end pressure (for fluids only). The MPM-350 can accept up to 350 bar at the inlet with a ratio of 3. Features: » In-line pressure intensifier » End pressure range: 500 to 1,050 bar / 7,250 to 15,225 psi » Multiple intensification ratios available » Reciprocating – continuously delivers flow during pressure build-up » All high-pressure valves are integrated – including a P.O. check Valve POV Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 7 Measurements in mm unless otherwise stated 41 207.5 Ø85 HP 13.5
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.5 15.0 / 4.0 200 / 2,900 300 / 4.350 2.0 15.0 / 4.0 200 / 2,900 400 / 5,800 2.8 8.0 / 2.1 200 / 2,900 560 / 8,120 3.4 15.0 / 4.0 200 / 2,900 680 / 9,860 4.0 14.0 / 3.7 200 / 2,900 800 / 11,600 5.0 14.0 / 3.7 160 / 2,320 800 / 11,600 7.0 13.0 / 3.4 114 / 1,653 800 / 11,600 9.0 13.0 / 3.4 89 / 1,290 800 / 11,600 113 47.5 16 18 51 28 51 M28x1,5 33 HP-Connection 46 T P P & T Connections: ¼” BSP or 7/16-20 unf HP Connection: ¼” BSP or 9/16-18 unf Low/medium Pressure Pressure Intensifiers MP-T Series MultiPlier Tube is a compact all-round in-line hydraulic pressure intensifier for use in limited space. Features: » In-line pressure intensifier. » End pressure range: 20 - 800 bar / 290 - 11,600 psi. » Multiple intensification ratios available. » Reciprocating - continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 8 Measurements in mm unless otherwise stated 2 off M4 x 6 for mounting on both sides
113 47.5 16 18 51 28 51 M28x1,5 33 HP-Connection 46 T P P & T Connections: ¼” BSP or 7/16-20 unf HP Connection: ¼” BSP or 9/16-18 unf Measurements in mm unless otherwise stated 2 off M4 x 6 for mounting on both sides Low/Medium Pressure Pressure Intensifiers MP-T-R Series The MP-T-P-7.0-R is based on the MP-T intensifier. This custom-made pressure intensifier was built to be mounted on a rotating unit, where it rotates at 1,500 rpm while intensifying a supplied pressure of 30 bar/435 psi to 210 bar/3,045 psi. Features: » In-line rotating pressure intensifier. » Reciprocating – continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 9
Low/Medium Pressure Pressure Intensifiers MP-T-XP Series MultiPlier Tube-XP is an all-round in-line hydraulic pressure intensifier for tube connections. Features: » In-line pressure intensifier. » End pressure range: 20 to 800 bar / 290 to 11,600 psi. » Multiple intensification ratios available. » Reciprocating – continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. » High pressure evacuation directly to tank. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 10 Measurements in mm unless otherwise stated Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1.5 15.0 / 4.0 200 / 2,900 300 / 4,350 2.0 15.0 / 4.0 200 / 2,900 400 / 5,800 3.0 8.0 / 2.1 200 / 2,900 600 / 8,700 3.4 15.0 / 4.0 200 / 2,900 680 / 9,860 4.0 14.0 / 3.7 200 / 2,900 800 / 11,600 5.0 14.0 / 3.7 160 / 2,320 800 / 11,600 7.0 13.0 / 3.4 114 / 1,653 800 / 11,600 9.0 13.0 / 3.4 89 / 1,290 800 / 11,600
High Pressure Pressure Intensifiers MP-2000 Series MultiPlier 2000 is a hydraulic pressure intensifier for high-pressure power packs up to 3,000 bar / 43,500 psi. Features: » In-line pressure intensifier. » End pressure range: 800 - 3,000 bar / 11,600 - 43,500 psi. » Multiple intensification ratios available. » Reciprocating - continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. » Selection of top plates for high pressure connection available. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 11 112 56 Ø68 30 18 D HP-Connection For mounting 2 x M4 on both sides 51 51 28 The HP-Connection and D depend on the top Plate chosen Ø50 8 60 P & T Connections: 1/4" BSP or 7/16-20 unf Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 7.0 13.0 / 3.4 200 / 2,900 1,400 / 20,300 10.0 12.0 / 3.2 200 / 2,900 2,000 / 29,000 13.0 10.0 / 2.6 200 / 2,900 2,600 / 37,700 16.0 10.0 / 2.6 188 / 2,711 3,000 / 43,500 Measurements in mm unless otherwise stated
High Pressure Pressure Intensifiers MP-2000-XP Series MultiPlier 2000-XP is a hydraulic pressure intensifier for smaller high-pressure power packs up to 2,600 bar/37,700 psi. Features: » In-line pressure intensifier. » End pressure up to 2,600 bar / 37,700 psi. » Multiple intensification ratios available. » Reciprocating – continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. » High pressure evacuation directly to tank. » Extra HP port for gauge mounting. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 12 Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 10.0 12.0 / 3.2 200 / 2,900 2,000 / 29,000 13.0 10.0 / 2.6 200 / 2,900 2,600 / 37,700 Measurements in mm unless otherwise stated
High Pressure Pressure Intensifiers MP-2100 Series MultiPlier 2100 is a hydraulic pressure intensifier for smaller high-pressure power packs. Compared to our MP-2000, the 2100 allows for a higher max. inlet flow, 12-15 LPM up from 10-13 LPM. Features: » In-line pressure intensifier. » End pressure up to 3,200 bar/46,400 psi. » Multiple intensification ratios available. » Reciprocating – continuously delivers flow during pressure build-up. » All high-pressure valves are integrated. » Selection of top plates for high pressure connection available. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 13 Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure ( i ) (LPM / GPM) (bar / psi) (bar / psi) 7.0 15.0 / 4.0 200 / 2,900 1,400 / 20,300 10.0 15.0 / 4.0 200 / 2,900 2,000 / 29,000 13.0 14.0 / 3.7 200 / 2,900 2,600 / 37,700 16.0 12.0 / 3.2 200 / 2,900 3,200 / 46,400 Measurements in mm unless otherwise stated 80 135.50 58 Ø58 Ø65 33
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure MPL ( i ) (LPM / GPM) (bar / psi) (bar / psi) 1400 7.0 50.0 / 13.2 200 / 2,900 1,400 / 20,300 High Pressure Pressure Intensifiers MPL-1400 Series The MultiPlier 1400 model is a hydraulic pressure intensifier for high flow and high pressure. Features: » In-line pressure intensifiers. » End pressure range: 800 – 4,000 bar / 11,600 – 58,000 psi. » Reciprocating – continuously delivers flow during pressure build-up. » Multiple intensification ratios available. » All high-pressure valves are integrated. » Selection of top plates for high pressure connection available. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 14 Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure MPL ( i ) (LPM / GPM) (bar / psi) (bar / psi) 2000 10.0 50.0 / 13.2 200 / 2,900 2,000 / 29,000 2000 14.0 50.0 / 13.2 200 / 2,900 2,800 / 40,600 High Pressure Pressure Intensifiers MPL-2000 Series The MultiPlier 2000 model is a hydraulic pressure intensifier for high flow and high pressure. Features: » In-line pressure intensifiers. » End pressure range: 800 – 4,000 bar / 11,600 – 58,000 psi. » Reciprocating – continuously delivers flow during pressure build-up. » Multiple intensification ratios available. » All high-pressure valves are integrated. » Selection of top plates for high pressure connection available. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 15 Measurements in mm unless otherwise stated
Ratio Max. Inlet Flow Max. Supply Pressure Max. Output Pressure MPL ( i ) (LPM / GPM) (bar / psi) (bar / psi) 4000 20.0 30.0 / 7.9 200 / 2,900 4,000 / 58,000 High Pressure Pressure Intensifiers MPL-4000 Series The MultiPlier 4000 model is a hydraulic pressure intensifier for high flow and high pressure. Features: » In-line pressure intensifiers. » End pressure range: 800 – 4,000 bar / 11,600 – 58,000 psi. » Reciprocating – continuously delivers flow during pressure build-up. » Multiple intensification ratios available. » All high-pressure valves are integrated. » Selection of top plates for high pressure connection available. Working temperature range -10°C to +100°C www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 16 Measurements in mm unless otherwise stated
Pressure Intensifiers MP-TI Series The ScanWill Tool Intensifier boosts the tool circuit pressure on utility trucks up to 1,000 bar (14,000 psi), allowing you to use high pressure tools without the need for a separate electric or gas engine hydraulic power unit. Features: » Fast and advanced return times. Designed for fast duty cycles with back pressures up to 48 bar (700 psi). » Simple, one-handed operation. Easily secures to bucket with mounting brackets. » High level of precision. Measures ex. crimp head pressure easily with the built-in pressure gauge. » Built for continuous, full-day applications. Can be used continuously without having to cool down during the day. » Designed with built-in functions. Available with or without pressure intensifier, single acting control valve, pressure regulator, and safety relief valve. » High max operating pressure. Boosts the hydraulic tool circuit in utility trucks, with an inlet pressure as low as 30 bar (435 psi). www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 17 Type Min Inlet Pressure Min Inlet Flow Max Backpressure High Pressure Output Port (HP) Low Pressure Inlet Port Tank Return Port Control Mounting Brackets Couplings Outlet pressure Dimensions (w x h) Weight Ratio Data 30 bar / 700 psi 3 LPM / 0.8 GPM 35 LPM / 9.2 GPM 3/8″ NPT 3/8″ NPT 3/8″ NPT Single Acting Spring Return Included (Adjustable) Not Included (Available) 200 – 1,000 bar (2,900 – 14,000 psi) 11” x 15.5” / 28 cm x 39 cm 50 lbs / 23 kg 2.0 – 10.0 Stainless Steel Solid Design Quick Connections Features of plug and play solution
Pressure Intensifiers SIS-2 Series ScanWill Intensifier Solution for use in hydraulic systems, where the higher pressure is needed locally. SIS-series is design protected. Features: » Compact solution – fast to connect. » Strainer filters included. » Pressure gauge included. » Pressure setting valve included. » For single and double acting cylinders. » Multiple intensification ratios available. » Available in stainless steel. www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 18 Type: SIS-21 Max. Supply Pressure: 200 bar. Output Pressure Area: 50-800 bar. Inlet Flow Range: 1.5 – 30 lpm. Pressure Control Valve: No. HP Pressure Gauge: Yes. Type: SIS-22 Max. Supply Pressure: 200 bar. Output Pressure Area: 50-800 bar. Inlet Flow Range: 1.5 – 30 lpm. Pressure Control Valve: Yes. HP Pressure Gauge: Yes.
Pressure Intensifiers SIS-3 Series ScanWill Intensifier Solution for use in hydraulic systems, where the higher pressure is needed locally. SIS-series is design protected. Features: » Compact solution – fast to connect. » Strainer filters included. » Pressure gauge included. » Pressure setting valve included. » For single and double acting cylinders. » Multiple intensification ratios available. » Available in stainless steel. www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 19 Type: SIS-31 Max. Supply Pressure: 200 bar. Output Pressure Area: 50-800 bar. Inlet Flow Range: 8 - 65 lpm. Pressure Control Valve: No. HP Pressure Gauge: Yes. Type: SIS-32 Max. Supply Pressure: 200 bar. Output Pressure Area: 50-800 bar. Inlet Flow Range: 8 - 65 lpm. Pressure Control Valve: Yes. HP Pressure Gauge: Yes. Type: SIS-33 Max. Supply Pressure: 200 bar. Output Pressure Area: 50-800 bar. Inlet Flow Range: 8 - 65 lpm. Pressure Control Valve: No. HP Pressure Gauge: Yes. Pressure in both directions Type: SIS-34 Max. Supply Pressure: 200 bar. Output Pressure Area: 50-800 bar. Inlet Flow Range: 8 - 100 lpm. Pressure Control Valve: Yes. HP Pressure Gauge: Yes. Bypass p.o. check valve
Pressure Intensifiers SIS-4 Series ScanWill Intensifier Solution for use in hydraulic systems, where the higher pressure is needed locally. SIS-series is design protected. Features: » Compact solution – fast to connect. » Strainer filters included. » Pressure gauge included. » Pressure setting valve included. » For single and double acting cylinders. » Multiple intensification ratios available. » Available in stainless steel. www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 20 Type: SIS-41 Max. Supply Pressure: 200 bar. Output Pressure Area: 50 - 800 bar. Inlet Flow Range: 10 - 125 lpm. Pressure Control Valve: No. HP Pressure Gauge: Yes.
Pressure Intensifiers SIS-5 Series ScanWill Intensifier Solution for use in hydraulic systems, where the higher pressure is needed locally. SIS-series is design protected. Features: » Compact solution – fast to connect. » Strainer filters included. » Pressure gauge included. » Pressure setting valve included. » For single and double acting cylinders. » Multiple intensification ratios available. » Available in stainless steel. www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 21 Type: SIS-21 Max. Supply Pressure: 200 bar. Output Pressure Area: 500 -2500 bar. Inlet Flow Range: 1.5 - 20 lpm. Pressure Control Valve: No. HP Pressure Gauge: Yes. Type: SIS-22 Max. Supply Pressure: 200 bar. Output Pressure Area: 500 -2500 bar. Inlet Flow Range: 1.5 - 20 lpm. Pressure Control Valve: Yes. HP Pressure Gauge: Yes.
Pressure Intensifiers Speed Valves www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 22 SVA-050 Speed Valve The SVA-series are automatically switching regenerative valves that increases the rod speed of a double acting cylinder when it is moving outwards. Features: » SVA-050: Up to 50 LPM » Max. pressure: 350 Bar » Fluids: Hydraulics oils & water glycol SVA-200 Speed Valve The SVA-series are automatically switching regenerative valves that increases the rod speed of a double acting cylinder when it is moving outwards. Features: » SVA-200: Up to 200 LPM » Max. pressure: 350 Bar » Fluids: Hydraulics oils & water glycol
Mounting Nut M28 x 1.5 Mounting Kit NG6 Cover Plate The NG-6 top plate is offered to be used with the MP-C pressure intensifier in situations where a closed top for the Cetop/NG6 block is required. Pressure Intensifiers Accessories for MP Series www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 23
350 to 700 bar - Pressure intensifier Prefill Valve 140 bar Hydraulic Pressure Intensifiers in Filter Presses Pressure intensifiers are used to give increased pressure for clamping the filter elements, enabling the use of a smaller HPU and to use smaller cylinders. Pressure Intensifiers Application Examples Scanwill intensifier on a HPU The MP-L intensifier (In-Line) The MP-T intensifier (In-Line) www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 24
Pressure Intensifiers Application Examples www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 25 350 to 800 bar - Pressure intensifier Prefill Valve 100 to 200 bar The MP Series Hydraulic Pressure Intensifiers in Mining Applications The MP series hydraulic pressure intensifiers are used to increase the pressure from 100 - 200 bar to end pressures in the range 350 - 800 bar for brake systems and for support cylinders. The MP- intensifier (cetop / Ng6) for braking circuits The MP-M intensifier (in-line) for support cylinders
MP Hydraulic Pressure Intensifiers for Hydraulic Tools The MP series hydraulic pressure intensifiers are used to boost a pump pressure 100-200 bar to operational pressures of 300 -800 bar. With a pressure intensifier the tools can be operated from existing hydraulic power sources. The MP-T intensifier (In-Line) Exit pressures up to 800 bar The MP-F intensifier (Flange mounting) exit pressures up to 700 bar Pressure intensifier 100 bar 300 bar 500 bar 800 bar Pressure Intensifiers Application Examples www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 26
- The Scanwill MP-2000 Hydraulic Pressure Intensifiers in Tensioning Applications The Scanwill MP-2000 intensifiers are mounted on standard HPU´s supplying and will boost the 69 to 207 bar (1,000 to 3,000 psi), pressure to enabling the operation of hydraulic tensioners and tools. 689 to 3172 bar (10,000 to 46,000 psi) Pressure Intensifiers Application Examples www.jbj.co.uk/pressure-intensifiers.html #DriveLineHarmony 27 Bolt tensioning tool Tower and wing assembly for wind turbines The MP-2000 intensifier The XP-2000 intensifier
Getting the most out of your machinery often depends on close integration between all components. An organisation that manufactures and integrates all the diverse components of a drivetrain provides the experience to help you select the best component combination for your application. jbj Techniques’ in-house design team and manufacturing facility provide tailored solutions for your applications at competitive prices with quick delivery. The following examples are a simplistic view of how jbj Techniques assists customers. Hydraulic Adaptors Designed primarily to allow the close coupling of hydraulic pumps to a variety of prime movers, such as diesel / petrol engines, electric, air or hydraulic motors, they can also be used in the connection from prime mover to alternative driven parts i.e. gear boxes, generators, water or vacuum pumps etc. An additional range of engine front PTO adaptors, which provide additional connection between the engine pulley and the driven part are also available. The kit comprises of a and flexible bellhousing drive that are fully machined to suit the coupling driving and driven components. These can be to suit either shaft to shaft, flange (flywheel) to shaft or even flange to flange connections. Getting the most out of your equipment will demand close integration between all components. In specifying jbj Techniques as your preferred supplier, you will have selected a company with the experience to specify, manufacture and integrate all of the diverse components that will ensure the best component combination for your application. jbj's in house design team and manufacturing facility provide tailored solutions for your applications at competitive pricing and on-time deliveries. Pump shaft alignment is key to preventing unnecessary wear and damage to the pump shaft seal and bearing. Improper alignment may lead to premature pump failure. Also to be considered are unwanted torsional resonant frequencies in the system which can quickly cause damage to components in the drivetrain and reduce system life and performance. Improper pump installation can lead to premature failure, increased maintenance costs and reduced production levels of final product. jbj Techniques can advise on the correct installation of into Industrial / hydraulic pumps mobile / marine / machine tool / agricultural / offshore industries and can specify complete driveline systems from their extensive range of components which are available from stock or manufactured to order, albeit simple or complex, standard or bespoke. Electric Motor – Hydraulic Pump Adaptors (safe area) jbj Techniques Limited offer the most comprehensive range of in Europe. bellhousings Designed to connect electric motors with frame size IEC D56 - D400 (0.06kW – 750kW) and can be compatible with electric motor 'B5' or 'B14' flange configurations. Accompanying the metric frame units above is a complete range of mountings to suit Nema and imperial frame motors with 'C' face or 'D' flange fitments. With fully machined , torsionally flexible couplings or available, jbj ensure torsionally rigid couplings the most suitable combination is selected for the application in hand. As an example spider couplings are available in various materials including aluminium, grey cast iron, nodular iron, steel and stainless steels and can be finish machined with parallel, taper or splined bores to DIN, SAE, ANSI or ISO standards. Bellhousings can be manufactured in aluminium or cast iron material as standard, however, units can be produced in a variety of exotic materials on request. The aluminium product range is produced in either monoblock or composite formats giving great flexibility in design and allows for early delivery time, often with same or next day delivery possibilities. For applications where low noise levels are a quality products for mechanical & fluid power #DriveLineHarmony www.jbj.co.uk an excellence in engineering
ensuring a continuing high quality service in which customers can have complete confidence. “ “ requirement then a complete range of antivibration and noise reduction components add to the range. Electric motor – Hydraulic Pump Adaptors (hazardous area) Designed to meet the exacting safety standards of the offshore and chemical process industries, jbj Techniques produce certificated to adaptor kits Directive 2014/34/EU II2GD-IM2-TX -50 C< Service Temp < +105 C. Harmonised standards BS EN 1127:1, BS EN 13463:1, BS EN13463:5, BS EN 50303, BS EN 1834-1,BS EN 1834-3. Generally manufactured in Cast or Nodular iron, bellhousings can be produced in steel, stainless steel or alternative exotic materials on customer request. Couplings supplied for these applications are the jbj Techniques 'JXL' pin and bush range which provide an anti-static and flameproof drive which meet zone 1 area requirements, conforming to all of the above standards. Also available are spider and gear couplings which are certified to zone 2 standards. (Contact jbj Techniques for details). An important development of equipment for use within hazardous areas is the wet mount series of bellhousings. Commissioned to research and develop a product that would control the high temperature generated by a piston pump shaft seal when working within cycling applications. A little considered issue is the frictional heat generated at the shaft seal when the application requires the pump to cycle between different pressures causing the seal temperature to increase. This process will often take the seal temperature out and above the levels required by the relevant ATEX standards requirement. This specially designed assembly allows a pumped cooling flow to be passed over the seal face and through an auxiliary cooler, this in turn reduces the seal face temperature which can be maintained at an acceptable level. With a vast array of components to select from, jbj are well placed to provide all required components to support the required cooling system. Diesel Engine – Hydraulic Pump Adaptors A complete range of bellhousing and couplings exist for the connection of a diesel engine flywheel to a specified driven component, be it an oil hydraulic pump, water pump, generator or similar device. With the bellhousing available in various materials to suit all application areas. With a standard range to connect Diesel engines with SAE dimensions from SAE '6' to SAE '0' jbj are well placed to satisfy the majority of customer requirements. Couplings to complete the assembly are available in either torsionally flexible or torsionally rigid design ad can be supplied to suit SAE flywheel dimensions from SAE 6.5” to SAE 18”. For hydraulic pumps to be mounted to engines that do not conform to SAE dimensions, we offer a full range of assembly parts, some of which (but not all) are shown here » for diesel engines All bellhousings within this range can be finished machined to accept any, piston, vane or gear pump interfaces requested by customer. As with the electric motor range of product jbj offer complete solutions for ATEX environments, using our well proven 'JXL' coupling range which has standard design to connect to the engine flywheel. Directive 2014/34/EU II2GD-IM2-TX -50°C ≤ Service Temp ≤ +105°C. Harmonised Standards: BS EN 1127:1 BS EN 13463:1 BS EN 13463:5 BS EN 50303. Petrol Engine – Hydraulic Pump Adaptors Petrol engine adaptors have been developed for use with industrial petrol engines. Design exists to suit Honda, Briggs and Stratton, Kawasaki, Kubota, Hatz, Mag, Robin, Suzuki, Winsconsin, to name but a few, all adaptors can be finished to accept most hydraulic pumps. Adaptors to suit engine crankshaft drives and for vertical mounting are available on request. #DriveLineHarmony www.jbj.co.ukl to Large Combinations Small Individual Components
to Large Combinations from Small Individual Components jbj Techniques is a specialist supplier of high quality products for the mechanical power transmission and fluid power sectors. The company offers a high level of in-house expertise plus a huge selection of products to meet a very broad range of customer applications. From specification, through technical advice and manufacture to after-sales support, jbj Techniques provides a comprehensive and valued service to the power transmission and hydraulics industries. The company fields a UK-wide team of technical sales engineers to ensure that the business is close to its customers, and it enjoys excellent associations with European manufacturers, acting as sole UK distributor in many cases. jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an extensive product range that provides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover customers can take advantage of jbj’s own machine-shop facilities and skilled engineers to guarantee quality and control costs. jbj Techniques provides one of the widest ranges of couplings available within the UK; mechanical power transmission couplings for a vast range of applications. Ranging from miniature couplings, all steel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices. Magnetic couplings for power transmission between hermetically sealed areas. However as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. As power transmission specialists the company stock and provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories including: cooling & heat exchange products, reservoirs, pipe flanges, seals and level indicators, as well as a variety of bellhousings and engine adaptors, to name just a few of the product categories. jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament to the quality of service provided by the company. A similar relationship exists with suppliers, ensuring a continuing high quality service in which customers can have complete confidence. Dampers Engine Adaptor Kits Hydraulic Adaptors Torque Limiting Couplings Tyre Couplings Anti-static/Flameproof Couplings Permanent Magnetic Couplings Torsional Couplings Drive line Torsionally Rigid Couplings Torsionally Flexible Couplings Bellhousings
ensuring a continuing high quality service in which customers can have complete confidence. “ “ e Harmony 01737 767493 info@jbj.co.uk www.jbj.co.uk exceptional mechanical & fluid power expertise ESTABLISHED 1974 comprehensive range of components www.jbj.co.uk an excellence in engineering Screw Pumps Pneumatic Motors & Starters Gear Pumps/Motors Axial & Radial Piston Motors Vane Pumps LSHT Motors/Geared Motors Splitter Gearboxes Planetary Gearboxes BDS Clutches BD Clutches & Gearboxes Oil Bath Clutches Flow Dividers Tanks/Accessories Fluid Level Indicators Flanges Mini Power Packs Coolers Pressure Intensifiers
jbj Techniques Limited 28 Trowers Way Holmethorpe Industrial Estate Redhill Surrey RH1 2LW. UNITED KINGDOM 01737 767493 info@jbj.co.uk www.jbj.co.uk quality products for mechanical & fluid power registered in England No: 1185469 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/EC requirements You Tube
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