01 23 HYDRAULICALLY ACTUATED POWER TAKE OFF UNITS
i an excellence in engineering 01737 767493 info@jbj.co.uk www.jbj.co.uk - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements www.jbj.co.uk/ .html mechanical-power-conversion jbj Techniques integrate extensive product knowledge and specification ability with excellent machine shop services and comprehensive product stocks to provide the service needed to keep your machinery systems performing to the optimum. Hydraulic Power Take-Off Units Hydraulic power take-off units available in side-load straddle-bearing clutched models, in-line clutched models and non-clutched models. Applications for hydraulic clutches are similar to those for the mechanical PTOs. Hydraulic clutches can be used wherever a disconnect is required between the driven equipment and the prime mover. Typical applications include: Centrifugal Pumps Piston Pumps Fans » » » Water jets Bow Thrusters Blowers » » » Propellers Hammer Mills Compressors » » » Generators Winches Conveyors » » » Hydraulic Pumps Tub Grinders Rock Crushers » » » Agitators Horizontal Grinders Mud Pumps » » » Hydraulic Wet Clutches » HP Series: In-line or side-load applications to 783 kW (1,050 hp) @ 2,100 rpm. » HPTO Series: In-line or side-load applications to 1119 kW (1,500 hp) @ 2,750 rpm. » PFI Series: Pump mount or shaft output with integrated oil pump. Up to 380 kW (510 hp). Hydraulic Dry Clutches » RC Series: Remotely actuated via hydraulic circuit. » RO Series: Remotely actuated via hydraulic/pneumatic circuit. PTO line, up to 11389 Nm (8,400 ft-lb). Straddle bearing housing available. #DriveLineHarmony stand 3E145 @ for further info: www.jbj.co.uk/ .html mechanical-power-conversion
Introduction ................................................................................................................................................................................................... i RC PTO Series RC214 & RC314 ................................................................................................................................................ 1 - 2 RO PTO Series RO111P & RO211P ......................................................................................................................................... 3 - 4 RO PTO Series RO114P & RO214P ........................................................................................................................................ 5 -6 RC & RO PTO Series remote control ....................................................................................................................................... 7 - 10 HP300 Series PTO ................................................................................................................................................................................. 11 - 12 HP300l Series PTO ................................................................................................................................................................................ 13 - 14 HP500 Series PTO ................................................................................................................................................................................. 15 - 16 HP610S Series PTO ............................................................................................................................................................................. 17 -18 HP1200 Series PTO .............................................................................................................................................................................. 19 - 20 HPTO140, 244 & 366 Series .......................................................................................................................................................... 21 - 22 jbj Techniques’ product list ................................................................................................................................................................ 23 - 24 Page Hydraulic Power Take-Off Units Contents The details contained within this catalogue are reproduced in accordance with the latest information at publication of this catalogue. Errors and Omissions Excepted Last update: 25/01/2023
Specifications – RC214 & RC314 Model Number Max. Input Torque Nm (lb-ft) Class I Clutch Maximum Power Rating kW (hp) Maximum Safe Speed Weight kg (lbs) Organic Sintered Solid Plates Split Plates Nodular Drive Ring Nodular Drive Ring RC214 1 2195 (1620) 2746 (2025) 281 (376) 187 (251) 140 (188) 3000 2750 179 (395) RC314 1 3295 (2430) 4122 (3040) 421 (564) 281 (376) 210 (282) 3000 2700 198 (437) Dimensions – RC214 & RC314 RC214 RC314 SAE J617 Housing Size 1 & 0 SAE J620 Clutch Size 14" A 595.4 (23.44) 624 (24.56) B 100 (3.94) C 248 (9.76) D 215.9 (8.50) Dimensions in mm (in) Hydraulic Power Take-Off Units RC PTO Series Standard RC PTO, RC214 • RC314 The RC is a series of hydraulically actuated dry-clutch power take-off (PTO) units. Key design features of the RC PTO allow for installation in applications where the PTO may otherwise be difficult to operate or maintain. An advanced control system can be used for “soft-starting” large inertia loads. Features & Benefits: » Hydraulically actuated » Self-adjusting clutch » Oil lubricated tapered roller main bearings » No pilot bearing required » Advanced controls for high inertia loads » Optional sintered iron or composite plates » Suitable for side load and in-line applications Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. SAE Housing A C D B 1 www.jbj.co.uk/mechanical-power-conversion.html #DriveLineHarmony Class II light Class III normal Class IV heavy
25.4 (1.0) 50.8 (2.0) 76.2 (3.0) 101.6 (4.0) 127.0 (5.0) 152.4 (6.0) 177.8 (7.0) 203.2 (8.0) 228.6 (9.0) 1000 3755 (8278) 3397 (7489) 3102 (6838) 2846 (6274) 2575 (5677) 2351 (5183) 2163 (4769) 2003 (4416) 2003 (4416) 1500 3325 (7330) 3008 (6632) 2746 (6055) 2520 (5555) 2280 (5026) 2082 (4590) 1915 (4223) 1774 (3910) 1651 (3640) 2000 3050 (6724) 2759 (6083) 2519 (5554) 2311 (5096) 2091 (4611) 1910 (4210) 1757 (3873) 1627 (3587) 1515 (3339) 2200 2964 (6534) 2682 (5912) 2448 (5397) 2246 (4952) 2032 (4481) 1856 (4091) 1707 (3764) 1581 (3486) 1472 (3245) Heat Exchanger (when required) Pump Filter Hydraulic Valve Block Oil Sump Oil supply line Discharge line Discharge line Discharge line Clutch supply line Hydraulic Power Take-Off Units RC PTO Series 2 Shaft shoulder Allowable Side Load kg (lbs) RC214 & RC314P - Allowable Side Load kg (lbs) #DriveLineHarmony Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. RPM X Distance, mm (in) – see diagram www.jbj.co.uk/mechanical-power-conversion.html
Standard RO PTO, RO111P • RO211P The Standard RO PTO is a hydraulic or pneumatically-actuated mechanical clutch. The RO PTO allows users to engage remotely and has been developed with a number of unique features that offer reliability, productivity and power, including: greasable shaft bearings, a permanently sealed pilot bearing and field retrofit kit option. The RO PTO is suitable for a wide range of heavy-duty applications including crushers, grinders and mulchers. Features & Benefits: » Hydraulic or pneumatic actuation. » 6.2 bar to 6.9 bar (90 to 100 psi) engagement pressure. » Suitable for side load and in-line applications. » Tapered roller main bearings. » Optional sintered iron or composite plates. » Standard ball, thrust bearing throw out collar. » Field conversion kits available. Hydraulic Power Take-Off Units RO PTO Series Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. 3 #DriveLineHarmony Specifications – RO111P & RO211P Model Number Max. Input Torque Nm (lb-ft) Class I Clutch Maximum Power Rating kW (hp) Maximum Safe Speed Weight kg (lbs) Organic Sintered Solid Plates Split Plates Nodular Drive Ring Nodular Drive Ring RO111P1 1 RO111P2 2 617 (455) 746 (550) 92 (124) 61 (82) 46 (62) 3600 3200 59 (129) SAE Housing RO111P3 3 RO211P1 1 RO211P2 2 1234 (910) 1492 (1100) 184 (247) 123 (165) 92 (124) 3000 3000 79 (175) RO211P3 3 Dimensions – RO111P & RO211P RO111P RO211P A 97.03 (3.82) B 235.46 (9.27) C 57.15 (2.25) Dimensions in mm (in) 98.04 (3.86) 245.36 (9.66) 63.50 (2.50) A B C Class II light Class III normal Class IV heavy www.jbj.co.uk/mechanical-power-conversion.html
Hydraulic Power Take-Off Units RO PTO Series 4 #DriveLineHarmony Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. Hydraulic Valve Block Oil Sump Pump Filter Relief Valve Shaft shoulder Allowable Side Load kg (lbs) RO111P & RO211P - Allowable Side Load kg (lbs) RO111P1 RO111P2 RO111P3 RO211P1 RO211P2 RO211P3 PTO MODEL RPM X DISTANCE, mm (in) 25.4 (1.0) 50.8 (2.0) 76.2 (3.0) 101.6 (4.0) 127.0 (5.0) 152.4 (6.0) 1000 1383 (3050) 1156 (2550) 907 (2000) 873 (1925) 748 (1650) 635 (1400) N/A 1200 1315 (2900) 1800 1161 (2560) 1075 (2370) 2400 1061 (2340) 984 (2170) 2800 1014 (2235) 938 (2070) 1000 2059 (4540) 1540 (3395) 1229 (2710) 1159 (2555) 875 (1930) 766 (1690) 1200 1982 (4370) 1800 1769 (3900) 2400 1610 (3550) 1510 (3330) 2800 1538 (3390) 1436 (3165) www.jbj.co.uk/mechanical-power-conversion.html
Standard RO PTO, RO114P • RO214P The Standard RO PTO is a hydraulic or pneumatically-actuated mechanical clutch. The RO PTO allows users to engage remotely and has been developed with a number of unique features that offer reliability, productivity and power, including: greasable shaft bearings, a permanently sealed pilot bearing and field retrofit kit option. The RO PTO is suitable for a wide range of heavy-duty applications including crushers, grinders and mulchers. Features & Benefits: » Hydraulic or pneumatic actuation. » 6.2 bar to 6.9 bar (90 to 100 psi) engagement pressure. » Suitable for side load and in-line applications. » Tapered roller main bearings. » Optional sintered iron & composite plates. » Standard ball bearing throw out collar. » Field conversion kits available. Hydraulic Power Take-Off Units RO PTO Series Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. 5 #DriveLineHarmony Specifications – RO114P • RO214P Model Number Max. Input Torque Nm (lb-ft) Class I Clutch Maximum Power Rating kW (hp) Maximum Safe Speed Weight kg (lbs) Organic Sintered Class II light Class III normal Class IV heavy Solid Plates Split Plates Nodular Drive Ring Nodular Drive Ring RO114P0 0 RO114P1 1 1098 (810) 1396 (1030) 140.3 (188) 93.3 (125) 70.1 (94) 3000 2750 60.8 (134) SAE Housing RO214P0 0 RO214P1 1 2182(1610) 2793 (2060) 280.6 (376) 187.3 (251) 140.3 (188) 3000 2750 85.3 (188) Dimensions – RO114P • RO214P RO114P RO214P A 524.00 (20.63) ØB 76.20 (3.00) C 215.14 (8.47) Dimensions in mm (in) 603.25 (23.75) 88.90 (3.50) 254.00 (10.00) D 184.15 (7.25) 222.25 (8.75) www.jbj.co.uk/mechanical-power-conversion.html
Hydraulic Power Take-Off Units RO PTO Series 6 #DriveLineHarmony Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. Shaft shoulder Allowable Side Load kg (lbs) RO114P • RO214P - Allowable Side Load kg (lbs) RO114P0 RO114P1 RO214P0 RO214P1 PTO MODEL RPM X DISTANCE, mm (in) 25.4 (1.0) 50.8 (2.0) 76.2 (3.0) 101.6 (4.0) 127.0 (5.0) 152.4 (6.0) 1000 1500 2000 2200 1000 1500 2000 2200 177.8 (7.0) 203.2 (8.0) 3390 (7474) 5980 (13184) 2600 (5732) 4700 (10362) 2120 (4674) 3880 (8554) 1780 (3924) 3290 (7253) 1535 (3384) 2870 (6327) 1350 (2976) 2540 (5600) 1210 (2668) 2270 (5004) 1090 (2403) 2060 (4542) Hydraulic Valve Block Oil Sump Pump Filter Relief Valve www.jbj.co.uk/mechanical-power-conversion.html
SP Type Power Take-off Optional Pilot Bearings Forged Steel Levers Centrifugal Assisted Release Tapered Roller Main Bearings RO "Remote Over-Center" PTO Based on the SP series mechanical PTO. » SAE 11.5 to SAE 18. » SAE 3 to SAE 0. » Field retrofit is possible. » Requires clutch adjustment. » Pilot bearing. » Main bearings require grease. » Optional valve & controller. » Requires hydraulics/pneumatics on demand. RC "Remote Control" PTO » Self adjusting clutch. » SAE 11.5 to SAE 18. » SAE 3 to SAE 0. » No pilot bearing. » Oil lubricated main bearings. » "Soft start" for high inertia loads. » Optional valve & controller. » Requires live hydraulics. Hydraulic Power Take-Off Units Remotely Engaged PTOs Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. 7 #DriveLineHarmony www.jbj.co.uk/mechanical-power-conversion.html » »
Hydraulic Power Take-Off Units RC Schematic 8 #DriveLineHarmony Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. www.jbj.co.uk/mechanical-power-conversion.html RO & RC Options ROS211 Remote Mount RO211 with AM110 Gearbox RC211 with AM110 Gearbox RC314 with AM450 Pump Drive
Press to engage Engage lock LED Press to disengage Display screen Red LED Amber LED 1 2 3 4 5 Display push buttons Adjustment: 0 psi Engine Data Present PTO Engaged Disengage PTO Adjustment: 0 psi Engine Data Present PTO Disengaged Cancel Engage Fault code display HED Control Module » Microprocessor based » 12/24VDC » J1939 capable Monochromatic Display » Startup » Engaging » Disengaging » Engaged » Disengaged » Low voltage » Adjust clutch (tighten) » Adjust clutch (loosen) » Engage coil fault » Disengage coil fault » Pressure sensor fault » Engage timeout » Disengage timeout » No flow fault Engage/Disengage Switch » Allows for engagement/disengagement » LED flashes system status » Overridden if used in conjunction with display. Hydraulic Power Take-Off Units RO PTO Series Control 9 #DriveLineHarmony www.jbj.co.uk/mechanical-power-conversion.html
Hydraulic Power Take-Off Units RC and HPTO Series Control 10 #DriveLineHarmony www.jbj.co.uk/mechanical-power-conversion.html Features » Display option for control and/or system monitoring. » Option to wire clutch engagement commands as switch signals or J1939 messages. » J1939 CANbus interface includes operating status messages from the TDEC050. » Integrated brake control. » LED indicators provide operational status and fault codes, including battery power monitoring. » Warning relay output for fault conditions. » Monitoring of engine speed to protect clutch during engagement process. » Monitoring of engine speed and output speed for controlled engagement process to help ensure precise clutch engagement without overloading the engine or damaging the clutch. » Monitoring of main and clutch oil pressures, temperature and filter if installed. Specifications » Operating power: 12 volts DC or 24 volts DC nominal. » Operating temperature: -40° C to 70°C. » IP rating: 67
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP300 Series 11 #DriveLineHarmony HP 300 Hydraulic Power Take-off Features & Benefits: » Optional sintered iron plates. » No pilot bearing. » Hydraulically actuated. » Straddle bearing design. » Creates 25% higher torque capacity. » Ease of installation. » Remote actuation. » Clutch adjustment not required. » Allows for maximum side load capability. Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. Specifications – HP300 Model Number Maximum Torque Rating Nm (lb-ft) Maximum Safe Speed Maximum Pulley Diameter mm (in) Maximum Pulley Length mm (in) [Grooves] Weight kg (lbs) HP300S – Short 6101 (4500) 2200 355 (14) 320 (12.62) [10] 545 (1200) Driven Machine Load Classifications Uniform Moderate Shock Heavy Shock 1.00 1.00 1.25 1.25 1.25 1.50 1.50 1.75 2.00 1.00 1.25 1.50 1.25 1.50 1.75 1.75 2.00 2.25 1.50 1.75 2.00 1.75 2.00 2.25 2.25 2.50 2.75 1.25 1.50 1.75 1.50 1.75 2.00 2.00 2.25 2.50 Up to 3 hours per day 3–10 hours per day Over 10 hours per day Up to 3 hours per day 3–10 hours per day Over 10 hours per day Up to 3 hours per day 3–10 hours per day Over 10 hours per day Up to 3 hours per day 3–10 hours per day Over 10 hours per day Electric motor Multi-cylinder internal combustion engine Multi-cylinder internal combustion engine with high torque rise Single cylinder internal combustion engine Duration of Service Prime Mover All clutch engagements to be with prime mover below 1000 RPM. High inertia loads may require use of larger clutch. Contact jbj Techniques technical office for assistance, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk To calculate application torque: x kW = Torque (Nm) 9550 Engine RPM 5252 x HP = Torque (lb/ft) Engine RPM Torque x Load Factor = Application Torque. Use load factor from chart to the left. Load Classifications based upon AGMA Load Charateristics
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP300 Series 12 #DriveLineHarmony 74.68 (2.94) 237.49 (9.35) 438.15 (17.252) 542.9 (21.374) 388.11 (15.28) 238.13 (9.375) 455.42 (17.93) 806.96 (31.77) 862.58 (33.96) 264.67 (10.42) Dimensions are in mm (inches) S Dimension mm (in) 2400 RPM Max. Load kgs (lbs) 2100 RPM Max. Load kgs (lbs) 1800 RPM Max. Load kgs (lbs) 1500 RPM Max. Load kgs (lbs) 127.0 (5.0) 4155 (09160) 4332 (9550) 4536 (10000) 4808 (10600) 152.4 (6.0) 4672 (10300) 4876 (10750) 5103 (11250) 5398 (11900) 177.8 (7.0) 5352 (11800) 5557 (12250) 5806 (12800) 6169 (13600) 203.2 (8.0) 5806 (12800) 6033 (13300) 6305 (13900) 6668 (14700) 228.6 (9.0) 5058 (11150) 5262 (11600) 5511 (12150) 5806 (12800) 254.0 (10.0) 4491 (9900) 4672 (10300) 4876 (10750) 5148 (11350) The following general formula should be used for determining the actual applied load: L = actual applied load kgs (lbs) N = shaft speed (rpm) D = pitch diameter mm (in) of pulley, etc. F = load factor 1.0 for chain or gear drive, 1.5 for timing belts, 2.5 for all v belts, 3.5 for flat belts LF = 2.1 for reciprocating compressors and other severe shock drives and 1.8 for large inertia type drives (i.e. crushers, chippers, planers, etc.) Compound Drives and Power Engaged Power Take-Off applications must have written factory review. (metric) L = x F x LF 1945010 x kW N x D (imperial) L = x F x LF 126,000 x HP N x D S Centreline of side load
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP300I Series 13 #DriveLineHarmony HP 300I Hydraulic Power Take-off Features & Benefits: » Hydraulically actuated. » Ease of installation. » Remote actuation. » Clutch adjustment not required. » Modular design. » Up to 784 kW (1050 hp) » Torsional coupling input. » SAE 1, 0. Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. Specifications – HP300I Model Number Maximum Torque Rating* Nm (lb-ft) Maximum Safe Speed Weight kg (lbs) HP300I 4067 (3000) 2100 585 (1289) * Actual rating depends on application, prime mover and shock loads. Contact jbj Techniques technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk for load classification and assistance in the selection of the correct hydraulic PTO.
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP300I Series 14 #DriveLineHarmony 669.6 mm (26.36") 480.8 mm (18.93") “X” SAE 0, X = 711.2 mm (28.00") SAE 1, X = 552.45 mm (21.75") Torsional Vibration Responsibility for ensuring that the torsional compatibility of the drive train is satisfactory rests with the assembler of the drive and driven equipment, regardless of whether jbj Techniques supplies the flexible input coupling or it is customer supplied. Torsional vibration analysis can be made by the engine builder, independent consultants or others. jbj Techniques is prepared to assist in finding solutions to potential torsional problems that relate to the jbj Techniques supplied equipment. jbj Techniques reminds users of these products that their safe operation depends on use in compliance with engineering information provided in our catalogue. Users are also reminded that safe operation depends on proper installation, operation and routine maintenance and inspection under prevailing conditions. It is the responsibility of users (and not jbj Techniques Ltd) to provide and install guards or safety devices which may be required by recognized safety standards or by the Occupational Safety and Health Act of 1970 and its subsequent provisions.
Specifications – HP500 Hydraulic Power Take-Off Units HP500 PTO Series HP500 hydraulic power take-off. The HP500 is an oil-filled, multiple disc, hydraulically-actuated self-adjusting clutch. The HP500 has been developed with a number of unique features that offer reliability, productivity and power. The HP500 has been designed for a wide range of heavy-duty applications including crushers, grinders, mulchers, dredgers, heavy-duty drills and many others. Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. www.jbj.co.uk/mechanical-power-conversion.html #DriveLineHarmony Model Number HP500 Maximum Power Rating Maximum Speed (RPM) Pump Tower Capacity Weight kg (lbs) @ 1200 RPM @ 1800 RPM @ 2200 RPM 1 Tower (2 Pads) 2 Tower (4 Pads) 533 HP (398 kW) 800 HP (597 kW) 978 HP (730 kW) 2300 400 HP (298 kW) 450 HP (336 kW) HP500D 536 kg (1181 lbs) HP500S 434 kg (957 lbs) Features & Benefits: » Hydraulically actuated and self-adjusting wet clutch. » Suitable for in-line and side-load applications. » Advanced control system for smooth engagement. » Remote actuation via J1939 or switch input. » No pilot bearing. » High side load capability. » Maximum power rating 373 kW (500 hp) @ 1800 rpm. » Optional single tower (2-pads) or two tower (4-pads) auxiliary drive. » 298 kW (400 hp) maximum capacity per tower. » 336 kW (450 hp) maximum capacity for both towers. Available pump pads: » SAE "A" • SAE "B" • SAE "C" • SAE "D" • SAE "E" . » Pump tower rotatable by 0°/45°/90° CW/CCW. » 1:1 standard with optional 0.83:1 & 0.77:1 speed increase on pump tower. » SAE 1, SAE 2 & SAE 3 input housing. » SAE 14, SAE 11.5 & SAE 10 input coupling. Introducing the new HP500 15
Hydraulic Power Take-Off Units HP500 PTO Series HP500 dimensions Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. www.jbj.co.uk/mechanical-power-conversion.html #DriveLineHarmony HP500 side load capacity values RPM 1200 1800 2100 mm inches -50.8 -2 -25.4 -1 0 0 25.4 1 50.8 2 76.2 3 101.6 4 127 5 152.4 6 Lbf. 12,795 11,085 9,789 8,758 7,927 7,238 6,607 5,956 5,423 N 56,915 49,309 43,544 38,957 35,261 32,196 29,389 26,494 24,123 Lbf. 11,330 9,816 8,668 7,755 7,020 6,409 5,851 5,274 4,802 N 50,398 43,664 38,557 34,496 31,226 28,509 26,026 23,460 21,360 Lbf. 10,818 9,372 8,276 7,404 6,702 6,119 5,586 5,036 4,585 N 48,120 41,689 36,813 32,935 29,812 27,219 24,848 22,401 20,395 438.7 (17.27) 256.1 (10.1) 256.1 (10.1) 1:1 ratio 724.2 (28.51) 352.1 (13.86) 257.6 (10.14) 63.5 (2.5) 189.5 (7.46) ‘X’ C of pull L 574.5 (22.62) 821.5 (32.34) 247.1 (9.73) Dimensions in mm (inches) 386.2 (15.20) 386.2 (15.20) 216.3 (8.51) 216.3 (8.51) 1:1 ratio 1:1 ratio 415.4 (16.36) 415.4 (16.36) 556.5 (21.91) 803.5 (31.63) 247.1 (9.73) 803.5 (31.63) 556.5 (21.91) 247.1 (9.73) C of pull L 189.5 (7.46) ‘X’ 724.2 (28.51) 352.1 (13.86) 321.3 (12.65) 257.6 (10.14) 63.5 (2.5) 16
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP610S Series 17 #DriveLineHarmony HP 610S Hydraulic Power Take-off Features & Benefits: » No pilot bearing. » Hydraulically actuated. » Straddle bearing design. » ease of installation. » remote actuation. » clutch adjustment not required. » Modular design. » Up to 784 kW (1050 hp). » Side load (shown). » Four live pump pads – 224 kW (300 hp) each, 358 kW (480 hp) total. » Torsional coupling input. » SAE 1, 0. » 457 mm (18˝) diameter sheave housing rotates 360° » Charge pump included Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. Specifications – HP610S * Actual rating depends on application, prime mover and shock loads. Contact jbj Techniques technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk for load classification and assistance in the selection of the correct hydraulic PTO. Model Number Maximum Torque Rating* Nm (lb-ft) Maximum Safe Speed rpm Maximum Pulley Diameter mm (in) Maximum Pulley Length mm (in) [Grooves] Weight kg (lbs) HP610S – Long 4067 (3000) 2100 457 (18) 365 (14.38) [12] 630 (1390) HP610S – Short 4067 (3000) 2100 457 (18) 320 (12.62) [10] 585 (1289)
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP610S Series 18 #DriveLineHarmony 238.0 (9.37) 74.7 (2.94) 237.5 (9.35) 455.4 (17.93) 901.7 (35.50) 965.7 (38.02) 388.1 (15.28) Dimensions are in mm (inches) S Dimension mm (in) 127.0 (5.0) 152.4 (6.0) 177.8 (7.0) 203.2 (8.0) 228.6 (9.0) 254.0 (10.0) 254.0 (10.0) 2100 RPM Max. Load kg (lbs) 6849 (15100) 7530 (16600) 8346 (18400) 8528 (18800) 8029 (17700) 7212 (15900) 6532 (14400) 1800 RPM Max. Load kg (lbs) 7167 (15800) 7893 (17400) 8754 (19300) 8936 (19700) 8391 (18500) 7530 (16600) 6864 (15000) 1200 RPM Max. Load kg (lbs) 8119 (17900) 8890 (19600) 9888 (21800) 9979 (22000) 9389 (20700) 8414 (18550) 7620 (16800) S Centreline of side load The following general formula should be used for determining the actual applied load: L = actual applied load kgs (lbs) N = shaft speed (rpm) D = pitch diameter mm (in) of pulley, etc. F = load factor 1.0 for chain or gear drive, 1.5 for timing belts, 2.5 for all v belts, 3.5 for flat belts LF = 2.1 for reciprocating compressors and other severe shock drives and 1.8 for large inertia type drives (i.e. crushers, chippers, planers, etc.) Compound Drives and Power Engaged Power Take-Off applications must have written factory review. (metric) L = x F x LF 1945010 x kW N x D (imperial) L = x F x LF 126,000 x HP N x D
Model Number Maximum Power Rating Maximum Speed (RPM) Pump Tower Capacity Weight kg (lbs) @ 1200 RPM @ 1800 RPM @ 2100 RPM 1 Tower (2 Pads) 2 Tower (4 Pads) HP1200P (1243 HP) 928 kW (1448 HP) 1081 kW 2250 (400 HP) 299 kW (550 HP) 410 kW 805 kg (1775 lbs)* HP1200I (828 HP) 618 kW 2250 770 kg (1697 lbs)* www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP1200 Series 19 #DriveLineHarmony HP 1200 Hydraulic Power Take-off The HP1200 is an oil-filled, multiple disc, hydraulically-actuated self-adjusting clutch. The HP1200 has been developed with a number of unique features that offer reliability, productivity and power, including: integral mechanical brake release, optional integrated reservoir and standard hydraulic gear pump. The HP1200 has been designed for a wide range of heavy-duty applications including crushers, grinders, mulchers, dredgers, heavy-duty drills and many others. Features & Benefits: » Hydraulically actuated and self-adjusting wet clutch » Suitable for in-line and side-load applications » Advanced control system for smooth engagement. » Remote actuation via J1939 or switch input. » No pilot bearing. » High side load capability. » Maximum power rating 928 kW (1243 hp) @ 1800 rpm. » Two towers with two pump pads each . » 299 kW (400 HP) maximum capacity per tower . » 410 kW (550 HP) maximum capacity for both towers. Available pump pads: » SAE "A" • SAE "B" • SAE "C" • SAE "D" • SAE "E" . » Pump tower rotatable by 0°/45°/90° CW/CCW. » Optional 0.86:1 speed increase on pump tower. » SAE 0 input housing. » SAE 18 input coupling. » Optional integrated reservoir. » Standard charge/lube pump included. Specifications subject to change without prior notice in the interest of continual product improvement. Contact jbj Techniques Limited tel: +44 (0)1737 767493 or email: info@jbj.co.uk, your Twin Disc representative for engineering specifications. Patent pending. Specifications – HP1200 * Includes optional reservoir and standard charge/lube pump.
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HP1200 Series 20 #DriveLineHarmony HP1200P Side Load Capacity Values RPM mm -50.8 -25.4 0.0 25.4 50.8 76.2 101.6 127 inches -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 1200 N 146716 131908 119946 109973 91900 75936 64695 56355 Lbf. 32938 29654 26965 24723 20660 17071 14544 12669 1800 N 129737 116797 106206 97376 81376 67235 57284 49900 Lbf. 29166 26257 23876 21891 18294 15115 12878 11218 2100 N 123874 111521 101406 92977 77697 64197 54695 47645 Lbf. 27848 25071 22797 20902 17467 14432 12296 10711 152.4 6.0 49918 11222 44198 9936 42200 9487 HP1200P HP1200I
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HPTO140, 244 & 366 Series 21 #DriveLineHarmony Features a self-adjusting, hydraulically actuated clutch. The oil filled, multiple disc clutch provides extraordinary durability for long life and low maintenance. Oil pressure is generated by a built-in hydraulic pump rotating at engine speed. The hydraulic pump which is located on the primary shaft rotates as soon as the engine is running so maximising efficiency. Specifications – HPTO140, HPTO244 and HPTO366 Model Number Maximum Torque Rating Nm (lb-ft) Maximum Safe Speed Oil Quantity Litres (Ga) Cooling Water Flow @50°C L/min (Gal/min) Weight kg (lbs) HPTO140 1400 (1033) 3600 11 (2.9) 80 (21) 135 (300) HPTO244 2440 (1800) 3200 11 (2.9) 80 (21) 150 (330) HPTO366 3660 (2700) 3000 15 (4) 80 (21) 188 (415) Input Configuration Clutch Operation SAE 1, 2, 3 or free standing SAE 1, 2 or free standing SAE 1, 0 or free standing 24 Vdc or mechanical selector valve Direction of rotation must be specified. HPTOs can operate in either direction, however they are not reversible without internal modifications. Input coupling provided on SAE configured units. Size and style to suit application. Heat exchanger may be remote mounted. 1500 1200 900 300 270 240 210 180 150 120 90 60 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 HPTO366 HPTO244 HPTO140 Output Power HP Input Speed RPM Service Factor 1.0 Centrifugal pumps, propellers, hydraulic pumps, water-jets, generators, agitators. Application 1.2 Elevators-buckets and machines with uniform loads. 1.5 Piston pumps, bow thrusters 1.5 Winches, fans, blowers, mixers, centrifugal compressors, conveyors. 2.0 Rock crushers, mud pumps, wood chippers, compressors. 2.2 Hammer mills, tub grinders First calculate the adjusted power by multiplying the net input power by the appropriate service factor. The intersection of the net input speed and the adjusted power must fall below the line on the graph (right). Selection Process
www.jbj.co.uk/mechanical-power-conversion.html Hydraulic Power Take-Off Units HPTO140, 244 & 366 Series 22 #DriveLineHarmony Dimension mm (in) HPTO366 mm (in) A 220.0 (8.66) B 220.0 (8.66) C 283.0 (11.14) D 90 m6 (3.543) E 68.0 (2.68) F 180.0 (7.09) D Z f X Y G H C A B F E HPTO244 mm (in) 200.0 (7.88) 200.0 (7.88) 237.3 (9.34) 70 m6 (2.755) 151.9 (5.98) 100.0 (3.94) HPTO140 mm (in) 200.0 (7.88) 200.0 (7.88) 237.3 (9.34) 65 m6 (2.559) 151.9 (5.98) 100.0 (3.94) G 180.0 (7.09) H 98.0 (3.86) I 120.3 (4.74) X 145.0 (5.71) Y (SAE0) 651.0 (25.63) Y (SAE1) 651.0 (25.63) 120.0 (4.72) 42.3 (1.67) 151.6 (5.97) 145.0 (5.71) 550.7 (21.68) 120.0 (4.72) 42.3 (1.67) 151.6 (5.97) 113.2 (4.46) 535.5 (20.52) Y (SAE2) Y (SAE3) f m (lb.ft) 26,750 (6000) 559.8 (22.04) 19,600 (4400) 521.3 (20.52) 521.3 (20.52) 13,350 (3000) Z mm (in) 71.0 (2.8) 73.0 (2.875) 51.0 (2) Side Load @ Z Position
Getting the most out of your machinery often depends on close integration between all components. An organisation that manufactures and integrates all the diverse components of a drivetrain provides the experience to help you select the best component combination for your application. jbj Techniques’ in-house design team and manufacturing facility provide tailored solutions for your applications at competitive prices with quick delivery. The following examples are a simplistic view of how jbj Techniques assists customers. Hydraulic Adaptors Designed primarily to allow the close coupling of hydraulic pumps to a variety of prime movers, such as diesel / petrol engines, electric, air or hydraulic motors, they can also be used in the connection from prime mover to alternative driven parts i.e. gear boxes, generators, water or vacuum pumps etc. An additional range of engine front PTO adaptors, which provide additional connection between the engine pulley and the driven part are also available. The kit comprises of a and flexible bellhousing drive that are fully machined to suit the coupling driving and driven components. These can be to suit either shaft to shaft, flange (flywheel) to shaft or even flange to flange connections. Getting the most out of your equipment will demand close integration between all components. In specifying jbj Techniques as your preferred supplier, you will have selected a company with the experience to specify, manufacture and integrate all of the diverse components that will ensure the best component combination for your application. jbj's in house design team and manufacturing facility provide tailored solutions for your applications at competitive pricing and on-time deliveries. Pump shaft alignment is key to preventing unnecessary wear and damage to the pump shaft seal and bearing. Improper alignment may lead to premature pump failure. Also to be considered are unwanted torsional resonant frequencies in the system which can quickly cause damage to components in the drivetrain and reduce system life and performance. Improper pump installation can lead to premature failure, increased maintenance costs and reduced production levels of final product. jbj Techniques can advise on the correct installation of into Industrial / hydraulic pumps mobile / marine / machine tool / agricultural / offshore industries and can specify complete driveline systems from their extensive range of components which are available from stock or manufactured to order, albeit simple or complex, standard or bespoke. Electric Motor – Hydraulic Pump Adaptors (safe area) jbj Techniques Limited offer the most comprehensive range of in Europe. bellhousings Designed to connect electric motors with frame size IEC D56 - D400 (0.06kW – 750kW) and can be compatible with electric motor 'B5' or 'B14' flange configurations. Accompanying the metric frame units above is a complete range of mountings to suit Nema and imperial frame motors with 'C' face or 'D' flange fitments. With fully machined , torsionally flexible couplings or available, jbj ensure torsionally rigid couplings the most suitable combination is selected for the application in hand. As an example spider couplings are available in various materials including aluminium, grey cast iron, nodular iron, steel and stainless steels and can be finish machined with parallel, taper or splined bores to DIN, SAE, ANSI or ISO standards. Bellhousings can be manufactured in aluminium or cast iron material as standard, however, units can be produced in a variety of exotic materials on request. The aluminium product range is produced in either monoblock or composite formats giving great flexibility in design and allows for early delivery time, often with same or next day delivery possibilities. For applications where low noise levels are a quality products for mechanical & fluid power #DriveLineHarmony www.jbj.co.uk an excellence in engineering
ensuring a continuing high quality service in which customers can have complete confidence. “ “ requirement then a complete range of antivibration and noise reduction components add to the range. Electric motor – Hydraulic Pump Adaptors (hazardous area) Designed to meet the exacting safety standards of the offshore and chemical process industries, jbj Techniques produce certificated to adaptor kits Directive 2014/34/EU II2GD-IM2-TX -50 C< Service Temp < +105 C. Harmonised standards BS EN 1127:1, BS EN 13463:1, BS EN13463:5, BS EN 50303, BS EN 1834-1,BS EN 1834-3. Generally manufactured in Cast or Nodular iron, bellhousings can be produced in steel, stainless steel or alternative exotic materials on customer request. Couplings supplied for these applications are the jbj Techniques 'JXL' pin and bush range which provide an anti-static and flameproof drive which meet zone 1 area requirements, conforming to all of the above standards. Also available are spider and gear couplings which are certified to zone 2 standards. (Contact jbj Techniques for details). An important development of equipment for use within hazardous areas is the wet mount series of bellhousings. Commissioned to research and develop a product that would control the high temperature generated by a piston pump shaft seal when working within cycling applications. A little considered issue is the frictional heat generated at the shaft seal when the application requires the pump to cycle between different pressures causing the seal temperature to increase. This process will often take the seal temperature out and above the levels required by the relevant ATEX standards requirement. This specially designed assembly allows a pumped cooling flow to be passed over the seal face and through an auxiliary cooler, this in turn reduces the seal face temperature which can be maintained at an acceptable level. With a vast array of components to select from, jbj are well placed to provide all required components to support the required cooling system. Diesel Engine – Hydraulic Pump Adaptors A complete range of bellhousing and couplings exist for the connection of a diesel engine flywheel to a specified driven component, be it an oil hydraulic pump, water pump, generator or similar device. With the bellhousing available in various materials to suit all application areas. With a standard range to connect Diesel engines with SAE dimensions from SAE '6' to SAE '0' jbj are well placed to satisfy the majority of customer requirements. Couplings to complete the assembly are available in either torsionally flexible or torsionally rigid design ad can be supplied to suit SAE flywheel dimensions from SAE 6.5” to SAE 18”. For hydraulic pumps to be mounted to engines that do not conform to SAE dimensions, we offer a full range of assembly parts, some of which (but not all) are shown here » for diesel engines All bellhousings within this range can be finished machined to accept any, piston, vane or gear pump interfaces requested by customer. As with the electric motor range of product jbj offer complete solutions for ATEX environments, using our well proven 'JXL' coupling range which has standard design to connect to the engine flywheel. Directive 2014/34/EU II2GD-IM2-TX -50°C ≤ Service Temp ≤ +105°C. Harmonised Standards: BS EN 1127:1 BS EN 13463:1 BS EN 13463:5 BS EN 50303. Petrol Engine – Hydraulic Pump Adaptors Petrol engine adaptors have been developed for use with industrial petrol engines. Design exists to suit Honda, Briggs and Stratton, Kawasaki, Kubota, Hatz, Mag, Robin, Suzuki, Winsconsin, to name but a few, all adaptors can be finished to accept most hydraulic pumps. Adaptors to suit engine crankshaft drives and for vertical mounting are available on request. #DriveLineHarmony www.jbj.co.ukl to Large Combinations Small Individual Components
to Large Combinations from Small Individual Components ensuring a continuing high quality service in which customers can have complete confidence. “ “ # Driveline jbj Techniques is a specialist supplier of high-quality products for the mechanical power transmission and fluid power sectors. The company offers a high level of in-house expertise plus a huge selection of products to meet a very broad range of customer applications. From specification, through technical advice and manufacture to after-sales support, jbj Techniques provides a comprehensive and valued service to the power transmission and hydraulics industries. The company fields a UK-wide team of technical sales engineers to ensure that the business is close to its customers, and it enjoys excellent associations with European manufacturers, acting as sole UK distributor in many cases. jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an that extensive product range provides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover customers can take advantage of jbj’s own machine-shop facilities and skilled engineers guarantee to quality and control costs. jbj Techniques provides one of the widest ranges of couplings available within the UK; mechanical power transmission couplings for a vast range of applications. Ranging from miniature couplings, all steel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices. Magnetic couplings for power transmission between hermetically sealed areas. However as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. As power transmission specialists the company stock and provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories including: cooling & heat exchange products, reservoirs, pipe flanges, seals and level indicators, as well as a variety of bellhousings and engine adaptors, to name just a few of the product categories. jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament to the quality of service provided by the company. A similar relationship exists with suppliers, ensuring a continuing high quality service in which customers can have complete confidence. Dampers Engine Adaptor Kits Hydraulic Adaptors Torque Limiting Couplings Tyre Couplings Anti-static/Flameproof Couplings Torsionally Rigid Couplings Torsionally Flexible Couplings Bellhousings Permanent Magnetic Couplings Torsional Couplings
ne Harmony comprehensive range of components www.jbj.co.uk an excellence in engineering 01737 767493 info@jbj.co.uk www.jbj.co.uk - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements Screw Pumps Pneumatic Motors & Starters Gear Pumps/Motors Axial & Radial Piston Motors Vane Pumps LSHT Motors/Geared Motors Splitter Gearboxes Planetary Gearboxes BDS Clutches BD Clutches & Gearboxes Oil Bath Clutches Flow Dividers Tanks/Accessories Fluid Level Indicators Flanges Mini Power Packs Coolers Pressure Intensifiers You Tube
registered in England No: 1185469 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/EC requirements set by James Harris, jbj Techniques Limited jbj Techniques Limited 28 Trowers Way Holmethorpe Industrial Estate Redhill Surrey RH1 2LW. UNITED KINGDOM 01737 767493 info@jbj.co.uk www.jbj.co.uk quality products for mechanical & fluid power You Tube
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