fluid reservoirs from jbj Techniques Limited

ALUMINIUM TANKS/RESERVOIRS 07 16 Quality Products for Mechanical & Fluid Power

INTRODUCTION

page 1 page 2 page 3 page 4 page 5 General data NG 3.5 & NG 6.5 NG 8 & NG 12 NG 13 & NG 20 NG 30 & NG 44 for all models. dimensions. dimensions. dimensions. dimensions. page 6 page 7 page 8 page 9 page 10 NG 70 dimensions. Fillers, breather filler Oil sumps for Light alloy cleaning Level indicators Oil trip tray for & level gauge. aluminium tanks covers. LV series NG 30, 44 & 70. page 11 page 12 page 13 page 14 page 15 Level gauge RL series. Connection rod Screw-in heating rods Plunger heater Bushings for hydraulic dimensions. for hydraulic oil. RH series. pipes through lids. This range is currently under review and there will be several new additions coming soon! News will be posted on the website www.jbj.co.uk as soon as it happens. The details contained within this catalogue are reproduced in accordance with the latest information at publication of this catalogue. Errors & Omissions Excepted Last update: 30/07/2016 CONTENTS quality products for mechanical & fluid power

Model Type Tank Lid - Steel Technical Data Tanks / Reservoirs Aluminium Oil Tank with Steel Lid 1

Tanks / Reservoirs Aluminium Oil Tank NG3.5 & NG6.5 with steel lid 2 Accessories Flat gasket, drain plug G¼'' with gasket, oil level gauge KL33 G1'' or SF1, filler incl. breather filter E35 ES. Accessories Drain plug G3/8 '' with gasket, oil level gauge KL33 G1'' or SF1, filler incl. breather filter E35 ES. For ordering codes and technical data please see previous page (1). For help and advice contact: jbj Techniques Limited technical office, telephone: 01737 767493 or email: info@jbj.co.uk

Tanks / Reservoirs Aluminium Oil Tank NG8 & NG12 with steel lid 3 Accessories Drain plug G3/8 '' with gasket, oil level gauge KL33 G1'' or SF1, gasket D160 NBR for bellhousing. Accessories Cast feet 75 mm high, drain plug G3/8 '' with gasket, oil level gauge KL33 G1'' or SF1 or SF2, filler incl. breather filter E35 ES. For ordering codes and technical data please see page 1. For help and advice contact: jbj Techniques Limited technical office, telephone: 01737 767493 or email: info@jbj.co.uk

Tanks / Reservoirs Aluminium Oil Tank NG13 & NG20 with steel lid 4 Accessories Flat gasket, drain plug G3/8 '' with gasket, oil level gauge KL33 or SF1, filler incl. breather filter E35 ES. Accessories Flat gasket, cast feet 75 mm high, drain plug G1/2 '' with gasket, oil level gauge SF1 or SF2, filler incl. breather filter E35 ES. For ordering codes and technical data please see page 1. For help and advice contact: jbj Techniques Limited technical office, telephone: 01737 767493 or email: info@jbj.co.uk

Tanks / Reservoirs Aluminium Oil Tank NG30 & NG44 with steel lid 5 Accessories Oil drip tray gasket, round section gasket NBR 6mm, cast feet 150 mm, castors 150 mm, drain plug G1/2 '' with gasket, oil level gauge SF1 or SF2, filler incl. breather filter E 35 ES or EB 80-10. Accessories Oil trip tray gasket, round section gasket NBR 6 mm, cast feet 150 mm high, castors 150 mm high, drain plug G1/2 '' with gasket, oil level gauge SF1 or SF2, filler incl. breather filter E 35 ES or EB 80-10. For ordering codes and technical data please see page 1. For help and advice contact: jbj Techniques Limited technical office, telephone: 01737 767493 or email: info@jbj.co.uk

Tanks / Reservoirs Aluminium Oil Tank NG70 with steel lid Accessories Oil trip tray gasket, round section gasket NBR 6 mm, cast feet 150 mm high, castors 150 mm high, drain plug G1/2 '' with gasket, oil level gauge SF1, SF2 or SF3, filler incl. breather filter E 35 ES or EB 80-10 Oil trip-tray gasket for tank sizes NG 30, NG 44 and NG 70 Advantages • Noise reduction • Simple assembly, smooth application • No additional round section gasket necessary • Resistance against all common mineral oils • Available from stock 6

NEW: Cooling capacity* P = 2.1 kW (Δt = 40° K) Stackable NG130 New standard cast aluminium hydraulic reservoirs with 123 litres of usable volume. jbj Techniques presents its largest standard cast aluminium reservoir yet, with a usable volume of 123 litres. The new hydraulic reservoir is exceptionally lightweight and easy to handle, and in many applications has rendered the use of an oil cooler obsolete. The largest standard cast aluminium hydraulic reservoirs currently available on the market, this model is the latest addition to our line of aluminium reservoirs with nominal sizes from 3.5 to 70, and is designed to offer users the attractive advantages of this longanticipated larger size. Besides its light weight of just 25 kilograms, the new NG 130 aluminium reservoir is constructed with deliberately thin walls to provide an “inherent” cooling capacity of 2.1 kW for t = 40 °C. This means that in many applications it is no longer necessary to use an oil cooler. Among its other advantages, the NG 130 is stackable, it can accommodate baffles, it is unpainted and easy to handle, and it has an excellent price-performance ratio Special reservoirs built to customer specifications in aluminium and steel. www.jbj.co.uk/fluidreservoirs.html

Al-Reservoir NG130 Technical data Size of reservoir V = NG130 l Effective volume VN= 123 l Specific cooling capacity P/Δt = 52 W/K Cooling capacity* P = 2.1 kW (Δt = 40° K) Surface with reservoir lid A = 1.93 m2 Weight M = 25 kg * Depending on surrounding conditions Steel lid SD130 Weight M = 21.5 kg Additional machining on request! Accessories Round section gasket NBR 6 mm Cast feet 150 mm high Castors 150 mm high Drain plug G½“ with gasket Oil level gauge SF1, SF2 or SF3 Filler incl. breather filter – E35 ES or EB80-10 Baffles along (L) and across (Q) plugable Oil sump on request NEW: Cooling capacity* P = 2.1 kW (Δt = 40° K) Stackable NG130 In many applications it is no longer necessary to use an oil cooler. Among its other advantages, the NG 130 is stackable, it can accommodate baffles, it is unpainted and easy to handle, and it has an excellent price-performance ratio. www.jbj.co.uk/fluidreservoirs.html

Type EB 80-10 SF 1 - SF 3 6 slots for self tapping screws, M5 x 12 mm for pitch circle diameter 70 - 73 mm. Type EB 50-10 KL 13, KL 33, A 18 3 holes for self tapping screws B4.8 x 13 mm Type E 35 ES *A18 with nut Tanks / Reservoirs Aluminium Oil Tank Accessories 7

Tanks / Reservoirs Oil Sumps for Aluminium Tanks 8 Oil-tight welded, acc. to WHG19 WHG19- certificate & stamp against extra charge on request! Powder coated RAL 9006—white aluminium

Tanks / Reservoirs Light Alloy Cleaning Covers 9

Tanks / Reservoirs LV Series Level Indicator 10 Other voltages and performances on request Please contact jbj Techniques technical office, telephone: 01737 767493 or email: info@jbj.co.uk Dimensions Ordering Codes • Visual and electrical control of the minimum and maximum oil level • Free selection of alarm and control point • Available in standard lengths of all conventional oil level indicators and special lengths up to 4000 mm.

Tanks / Reservoirs RL Series Level Gauge 11 Ordering Codes Wiring Diagrams Flange Fastenings • The clever solution to check fluid levels. • Easily compatible to all build situations. • Not effected by dirty liquids. • Available for vertical and horizontal mounting as reeds are located outside the liquid.

Tanks / Reservoirs RL Series Level Gauge 12 Dimensions of float depending on fluid levels H = 60 (L = 120 - 500 mm) H = 90 (L = 501 -1000 mm) H1 = 70 (L1 = 120 - 1000 mm) H1 = 33 (L1 = 85 mm) H2 > 90 mm

Tanks / Reservoirs Screw-in Heating Rods for Hydraulic Oil 13 Ordering Codes Dimensions Wiring diagrams

Tanks / Reservoirs RH Series Plunger Heater 14 • No installation necessary • No welding box necessary • Ideal for retrofit • Vertical and horizontal mounting possible • Lower minimum oil level • Fixation of the plunger heater to the container base, wall or separation metal plate by means of magnetic clamps • The magnetic clamps will also pull the metallic particles out of the oil • To heat up the hydraulik oil temperature between 15° and 50 °C Construction Tubular heater coil 250, 500, 1000 W / 230 V. Plastic cable (3 poles), resistant against mineral and rapeseed oil, with pushed-on cable screw joint. Resistance against other hydraulic liquids on request. Example of design A container with 630 l volume [1] should be held at an oil temperature of 45 °C with an ambient temperature of 20 °C (Δt=25 °C [2]). The heating capacity needed here arises out of the point of intersection [3]. In order to maintain the temperature, a heating rod with the next higher heating capacity of 2 kW [4] will have to be chosen. By cold starts and on grounds of a shorter heating period, it is recommended to choose a larger heating rod (capacity factor 1.5 to 2.0). Example Established capacity ~1.5 kW multiplied by factor 2.0 = 3 kW ….

Tanks / Reservoirs Bushings for Hydraulic Pipes Through Lids 15 Bushings for lids that provide leak free sealing of standardised hydraulic pipes. Advantage: Oil-tight and dust-proof sealing of the pipes. Excellent noise reduction is achieved from the elastomer compound bushings that insulate the oil column from the lid. Simple assembly by inserting the bushing into the bore hole of the lid and then installing the lubricated pipe into the bushing. Technical data General temperature limits: a) Continuous temperature = 90 – 95 °C b) Intermittent maximum temperature = 110 °C Material properties of the elastomer Good resistance against mineral oil, petrol, propane, grease based on mineral oil, diesel, light fuel oil, vegetable and animal fat. Conditional resistance against high octane grade fuels. Low resistance against aromatic hydrocarbons (e.g. benzoyl), chlorinated hydrocarbons (e.g. trichloroethylene), ester and polar solvents.

an excellence in engineering comprehensive range of componentswww.jbj.co.uk Gear Pumps/Motors Mini Power Packs Screw Pumps Oil Bath Clutches Pneumatic Motors & Starters BD Clutches & Gearboxes BDS Clutches Planetary Gearboxes Coolers Splitter Gearboxes Bellhousings LSHT Motors/Geared Motors Torsional Couplings Torsionally Flexible Couplings Permanent Magnetic Couplings Hydraulic Adaptors Engine Adaptor Kits Dampers Anti-static/Flameproof Couplings Torque Limiting Couplings Vane Pumps Tyre Couplings Torsionally Rigid Couplings Axial & Radial Piston Motors Pressure Intensifiers Tanks/Accessories Fluid Level Indicators Flanges Flow Dividers Range of ATEX certificated You Tube 01737 767493 info@jbj.co.uk www.jbj.co.uk quality products for mechanical & fluid power - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements

registered in England No: 1185469 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/EC requirements setby JamesHarris, jbjTechniquesLimited jbj Techniques Limited 28 Trowers Way Holmethorpe Industrial Estate Redhill Surrey RH1 2LW. UNITED KINGDOM 01737 767493 info@jbj.co.uk www.jbj.co.uk quality products for mechanical & fluid power You Tube

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