uk distributor for quality products for mechanical & fluid power jbj Techniques Limited, www.jbj.co.uk W1200 SERIES HYDRAULIC PUMP
Concentric AB-W1200 PUMPS-US-2011-7 2 Table of Contents Description Page Number W1200 Product Specifications and Performance Information -----------------------------------------------------------------------3 Dimensions and Mounting Flange Options ------------------------------------------------------------------------------------------------4 Shaft Options ---------------------------------------------------------------------------------------------------------------------------------------5 Includes Single Section Shaft Loading information. Port Options -----------------------------------------------------------------------------------------------------------------------------------------6 External Side & Thrust Load Options ---------------------------------------------------------------------------------------------------------7 Installation Information--------------------------------------------------------------------------------------------------------------------------7 Valve Options -------------------------------------------------------------------------------------------------------------------------------------- 8 Show hydraulic schematics for Priority Flow Control and Dynamic Load Sense options. Valve Option Dimensions--------------------------------------------------------------------------------------------------------------------8 - 9 Includes a Tabulated Chart for Valve Option Dimensions A, B, C, D and E. Ordering Information--------------------------------------------------------------------------------------------------------------------------- 10 Shows Model Codes and options available for ordering. Concentric Products Offering----------------------------------------------------------------------------------------------------------------- 11 Pictures on front cover are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 3 Performance Information The W1200 is one family in the W Series of high performance gear pumps produced by Concentric. The product linewasdesigned foroptimum performance, low noise and low cost on applications that require a speci c displacement range. TheW1200 is well suitedtointernal combustionengine lift truckandcompact constructionvehicle applications. It is a throughbore bushing type design constructed of high strength aluminum housings and rigid cast iron covers. Low pro le valve covers are available for circuits requiring priority flow control and load sense priority flow. These valve con gurations exhibit excellent control of ow variation through the operating range. This catalog illustrates the options available for the W1200 as well as performance and dimensional information. An easy to follow ordering code is also included. OurWSeries gear pump family now includes the following: W100 (.5cc-2.0cc), W300 (.8cc-5.7cc), W600 (3.0cc-12cc), W900 (628cc) WQ900 low noise (6cc-27cc), W1200 (25cc-33cc), W1500 (19cc-50cc). The addition of the W1200 provides an even more focused capability to meet our customer’s application requirements. Hydraulic Gear Pump W1200 NOISE Superior Trapping Con guration Optimum gear pro le FLEXIBILITY SAE Shafts Mounting Flanges Port Styles QUALITY ISO 9001 Registered PRESSURE (P1) 214 BAR (3100 PSI) (P2) 235 BAR (3410 PSI) SPEED 3000 RPM Min. 700 RPM at 3100 PSI (214 BAR) Continuous EFFICIENCY Overall 90% Volumetric 98% Mechanical 92% . . . . . . Model Code 250 270 290 310 330 Displacement cm3/rev 25 27 29 31 33 in3/rev 1.526 1.648 1.770 1.892 2.014 Inlet Pressure min. 0.2 BAR below atmospheric (6 IN.HG) max. 2.0 BAR (29 PSI) Max. Continous Pressure (P1) (BAR 214 BAR PSI) 3100 PSI Max. Intermittent Pressure (P2) (BAR 235 BAR PSI) 3410 PSI Min. Rotational Speed At (P1) 700 RPM Max. Rotational Speed At (P1) 3000 RPM Input Power KW 9.90 10.69 11.48 12.27 13.06 @ P1 @ 1000 RPM HP 13.3 14.3 15.4 16.5 17.5 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 4 DIMENSIONS & MOUNTING FLANGE OPTIONS For its displacement and pressure range, theW1200 family features one of themost compact envelopes available fromanymanufacturer. Standardmounting flange options are outlined below. Dimensions shown in brackets are in English units. Dimensions shown outside of brackets are metric units. (See bottom of this page for dimensional chart showing "X" and "Y" dimensions.) 17.0 [.67] 88 [3.46] MAX. 133 [5.24] MAX. CW ROTATION 32.0 [1.26] R 12.0 [.472] 106.4 [4.189] OUTLET INLET 6.40 5.89 [.252] [.232] 11.7 11.3 [.46] [.44] X MAX. Y 13.5 [.53] 107 [4.21] MAX. 70.3 [2.77] R 12.3 [.48] MIN. (For counterclockwise rotation inlet and outlet are reversed.) SAE "A" 2-BOLT ORDER CODE 03 11.36 10.98 [.447] [.432] 82.55 82.50 [3.250] [3.248] 97 [3.82] MAX. SAE "B" 2-BOLT ORDER CODE 05 88 [3.46] MAX. 107 [4.21] MAX. 70.3 [2.77] 9.70 9.19 [.382] [.362] 17.0 [.67] 12.50 [.492] X MAX. Y 177 [6.97] MAX. 25.00 [.984] 121 [4.76] MAX. R 14.0 [.551] 146.0 [5.75] CW ROTATION INLET OUTLET 14.55 14.17 [.573] [.558] 101.60 101.55 [4.000] [3.998] Flange Option 03 05 Order Displacement X Y (To Port Approx. Approx. Code cm3 in3 Max. Centerline) Wt./ kg. [lbs.] Wt. kg. [lbs.] 250 25 1.526 122.3 59.1 4.4 5.2 [4.812] [2.329] [9.6] [11.4] 270 27 1.648 124.7 60.4 4.5 5.3 [4.909] [2.377] [10.0] [11.7] 290 29 1.770 127.2 61.6 4.7 5.5 [5.006] [2.426] [10.3] [12.0] 310 31 1.892 129.7 62.9 4.8 5.6 [5.104] [2.475] [10.6] [12.4] 330 33 2.014 132.1 64.1 5.0 5.8 [5.201] [2.523] [11.0] [12.7] quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 5 EXTERNAL INVOLUTE SPLINE 16/32 DP, 11 TEETH, FLAT ROOT, SIDE FIT SAE "A" SPLINE ORDER CODE GA 18.62 18.49 [.733] [.728] 24.1 23.4 [.95] [.92] 31.4 31.0 [1.23] [1.22] 38.5 37.5 [1.51] [1.47] (MODIFIED) SAE "B" SPLINE SHAFT ORDER CODE KA EXTERNAL INVOLUTE SPLINE 16/32 DP, 13 TOOTH FLAT ROOT, SIDE FIT 41.7 40.7 [1.64] [1.60] 21.0 20.5 [.826] [.807] 33.5 33.3 [1.32] [1.31] 20.78 20.65 [.818] [.813] SHAFT OPTIONS A critical element which must be considered when specifying a W1200 pump for your application is the shaft drive system. Concentric has both the product and the application experience to insure that your W1200 pump incorporates the correct shaft for your application. The following depict the standard shaft options for the W1200 family. SINGLE SECTION SHAFT LOADING P1 x V < MAX PERMITTED VALUE IN TABLE BELOW WHERE: WHERE: P1 = PRESSURE (BAR) P1 = PRESSURE (PSI) V = DISPLACEMENT (CM3/REV) V = DISPLACEMENT (IN3/REV) CALCULATIONS USING ENGLISH UNITS SHAFT MAX. PERMITTED OPTION VALUE GA 8505 KA 9210 CALCULATIONS USING METRIC UNITS SHAFT MAX. PERMITTED OPTION VALUE GA 9608 KA 10405 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 6 SIDE PORT SIZE A B C TH'D X PORT INLET MIN. FULL TH'D CODE OUTLET DEPTH 151 26 55.0 [2.165] 26 [1.02] M8 X 13 [.51] 18 55.0 [2.165] 18 [.71] M8 X 13 [.51] INLET OUTLET SIDE REAR PORT SIZE COUNTERBORE Y Z PORT PORT INLET DIAMETER + 0.3 + 0.3 CODE CODE OUTLET MIN. [+ .012] [+ .012] 103 503 1-5/16-12 48.51 [1.910] 24.2 22.2 1-1/16-12 41.28 [1.625] [.950] [.870] 122 522 G 1 41.0 [1.61] 24.2 22.2 G 3/4 33.0 [1.29] [.950] [.870] PORT OPTIONS SEE PAGE 4 FOR DIMENSIONS FROM FLANGE MOUNTING FACE TO PORT CENTERLINE. SEE PAGE 4 FOR DIMENSIONS FROM FLANGE MOUNTING FACE TO PORT CENTERLINE. OUTLET The standard size for each type of port is outlined below. PERFORMANCE ON PAGE 3 REPRESENTS THAT WHICH CAN BE EXPECTED FROM UNITS INCORPORATING FLANGE PORTS. A B C 45o 90o B C F TH'D A PUMP MOUNTING FACE INLET Y Z 93.7 [3.69] MAX. COUNTERBORE DIA. SEE TABLE SEE PAGE 4 FOR DIMENSIONS FROM FLANGE MOUNTING FACE TO PORT CENTERLINE. S.A.E. STRAIGHT THREAD PORT PER S.A.E. j514b BSPP STRAIGHT THREAD PORT PER DIN 3852, PART 2 S.A.E. SPLIT FLANGE PER S.A.E. j518c (STANDARD PRESSURE SERIES) SIDE PORT SIZE A B C F TH'D X PORT INLET MIN. FULL TH'D CODE OUTLET DEPTH 141 [1.0] 25.4 [1.00] 26.19 [1.031] 52.37 [2.062] 3/8-16 X 16 [.63] [3/4] 19.05 [.750] 22.22 [.875] 47.63 [1.875] 3/8-16 X 16 [.63] METRIC SPLIT FLANGE PER ISO/DIS 6162 (35 to 350 BAR SERIES) SIDE PORT SIZE A B C F TH'D X PORT INLET MIN. FULL TH'D CODE OUTLET DEPTH 146 25 25.4 [1.00] 26.19 [1.031] 52.37 [2.062] M10 X 16 [.63] 19 19.05 [.750] 22.22 [.875] 47.63 [1.875] M10 X 16 [.63] EUROPEAN 4-BOLT FLANGE USE OF REAR PORT COVER WILL INCREASE MAX. VALUES OF OVERALL LENGTH DIMENSIONS BY 10.0 (.39). PUMP MAXIMUM SPEED IS REDUCED BELOW VALUES ON PAGE 3 WITH REAR INLET PORT, CONSULT FACTORY. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 7 = DISTANCE TO GEAR OR PULLEY CENTER FROM PUMP MOUNTING FACE = PITCH DIA. OF GEAR OR PULLEY = ANGLE OF DRIVING GEAR OR PULLEY CENTER RELATIVE TO THE PUMPS VERTICAL CENTERLINE = TENSION LOAD BELT(S) ARE TIGHTENED TO EXTERNAL SIDE & THRUST LOAD OPTIONS TheW1200pump is recommended for direct axial drive. If your application incorporates adrive imposing radial and/or thrust loads, submit the application information requested below to your Concentric representative. NOTE: ABOVE SKETCHES DEPICT CLOCKWISE ROTATION. FOR COUNTERCLOCKWISE ROTATION, 90o AND 270o POSITIONS ARE REVERSED. WHERE: 270o 0o 180o a GEAR DRIVE P PULLEY DRIVE dW 270o 180o 0o dW a a dW P INSTALLATION INFORMATION DIMENSIONS Dimensions shown in brackets are in English units. Dimensions shown outside of brackets are metric units. FLUIDS Most premium grade petroleum base fluids can be used with W1200 pumps. Optimum operating viscosity is16-40 cSt (80-185 SSU). Minimum operating viscosity is 10 cSt (59 SSU) at maximum rated pressure and maximum rated speed. Maximum operating viscosity is 750 cSt (3409 SSU). Maximum cold start viscosity is 2000 cSt (9091 SSU). Contact Concentric for additional information regarding the W1200 performance using other fluids. TIME OPERATING TEMPERATURES Fluid temperature range: Mineral Oil Max. 93oC (200oF) continuous Max. 105oC (221oF) intermittent FILTRATION Proper filtration is critical to the trouble free operation of any hydraulic system. For optimumpump life ISO 4406/1986 (Code 18/14) is recommended. P1 - Continuous P2 - Intermittent Total cycle for P2 is 30 seconds. Above represents performance which can be expected from units incorporating flange port styles. INLET CONDITIONS Inlet vacuum should not exceed 0.35 Bar below atmospheric pressure (10 In.Hg.). Continuous operation at vacuums in excess of 0.2 Bar below atmospheric pressure (6 In.Hg.) are not recommended. Max. gauge pressure for pressurized inlet is 2.0 Bar (29 PSI). 20 SEC. MAX. P2 P1 PRESSURE PRESSURE RATINGS quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 8 VALVE OPTIONS An optional rear cover provides multiple valve options for the W1200 family. OPTIONS BA & DA OPTIONS AA & CA SCHEMATICS DESCRIPTION Priority Flow Control, Relief on Priority - Side Ports Dynamic Load Sense, Relief on Priority - Side Ports Priority Flow Control, Relief on Priority - Rear Ports Dynamic Load Sense, Relief on Priority - Rear Ports OPTIONS AA* BA CA* DA * Must specify flow control setting. See page 10, Option 10. VALVE OPTION DIMENSIONS NOTE: Dimensions A, B, C, D, and E can be found in chart located on bottom of page 9. Priority Flow Control / Dynamic Load Sense - Side Ports - CW Rotation (as viewed from shaft end) - ORDER CODES AA & BA Priority Flow Control / Dynamic Load Sense - Side Ports - CCW Rotation (as viewed from shaft end) - ORDER CODES AA & BA B Dynamic Load Sense Port 7/16-20 UNF-2B Straight Thread O-ring Port [.67] 17 D Excess Flow Port 1-1/16 - 12 UNF-2B Straight Thread O-ring Port Inlet Port 1-5/16 - 12 UNF-2B Straight Thread O-ring Port A (Overall Height) [2.11] 53.6 [1.91] 48.4 [.55] 14 [2.77] 70.4 Priority Flow Port 3/4-16 UNF-2B Straight Thread O-ring Port [2.58] 65.5 LOAD SENSE [1.93] 49.1 PFC VALVE C C Priority Flow Port 3/4-16 UNF-2B Straight Thread O-ring Port B Dynamic Load Sense Port 7/16 - 20 UNF-2B Straight Thread O-ring Port [.67] 17 [1.43] 36.4 Excess Flow Port 1-1/16 -12 UNF-2B Straight Thread O-ring Port D A (Overall Height) [.79] 20 [2.11] 53.6 [1.91] 48.4 [3.92] 99.5 LOAD SENSE [3.27] 83.1 PFC VALVE Inlet Port 1-5/16 -12 UNF-2B Straight Thread O-ring Port NOTE: Dimensions in brackets are in English units. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 9 VALVE OPTION DIMENSIONS (Cont.) NOTE: Dimensions in brackets are in English units. Priority Flow Control / Dynamic Load Sense - Rear Ports - CW Rotation (as viewed from shaft end) - ORDER CODES CA & DA Priority Flow Control / Dynamic Load Sense - Rear Ports - CCW Rotation (as viewed from shaft end) - ORDER CODES CA & DA B Dynamic Load Sense Port 7/16-20 UNF-2B Straight Thread O-ring Port Inlet Port 1-5/16 - 12 UNF-2B Straight Thread O-ring Port [2.77] 70.4 [.55] 14 Excess Flow Port 1-1/16 -12 UNF-2B Straight Thread O-ring Port [.67] 17 [1.04] 26.5 [1.24] 31.5 Priority Flow Port 3/4-16 UNF-2B Straight Thread O-ring Port [2.03] 51.6 MAX. [2.24] 56.8 MAX. E (To Rear Ports A (Overall Height) [2.58] 65.5 LOAD SENSE [1.93] 49.1 PFC VALVE B Dynamic Load Sense Port 7/16-20 UNF-2B Straight Thread O-ring Port Inlet Port 1-5/16 - 12 UNF-2B Straight Thread O-ring Port [.67] 17 Excess Flow Port 1-1/16 -12 UNF-2B Straight Thread O-ring Port [.79] 20 Priority Flow Port 3/4-16 UNF-2B Straight Thread O-ring Port A [3.92] 99.5 LOAD SENSE [3.27] 83.1 PFC VALVE [2.03] 51.6 MAX. [2.24] 56.8 MAX. [1.04] 26.5 [1.24] 31.5 Tabulated Chart for Valve Option Dimensions (See dimensional drawings on page 8 and above.) A max. 154.5 [6.081] 157.0 [6.178] 159.4 [6.275] 161.9 [6.373] 164.4 [6.470] B 132.3 [5.208] 134.8 [5.306] 137.2 [5.403] 139.7 [5.500] 142.2 [5.598] C Priority 127.8 [5.031] 130.3 [5.128] 132.7 [5.226] 135.2 [5.323] 137.7 [5.420] D Excess 121.8 [4.795] 124.3 [4.892] 126.7 [4.989] 129.2 [5.087] 131.7 [5.184] Side Ports Rear Ports E 153.3 [6.035] 155.8 [6.132] 158.2 [6.230] 160.7 [6.327] 163.2 [6.424] DISPLACEMENT CM3 IN3 25 1.526 27 1.648 29 1.770 31 1.892 33 2.014 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-W1200 PUMPS-US-2011-7 10 9 10 11 1 2 3 4 5 6 7 8 Note: All pumps require a 25 piece minimum order. ORDERING INFORMATION 1. DESIGN CODE WP12A1 - Single Pump STANDARD PUMP VALVE OPTION SEAL MATERIAL DISPLACEMENT ROTATION FLANGE SHAFT PORT DESIGN CODE VALVE OPTIONS RELIEF VALVE SETTING FLOW SETTING VALVE TYPE AA 12 R34 A* 2. SEAL MATERIAL B Buna 3. DISPLACEMENT Order Code Cm.3 In.3 250 25 1.526 270 27 1.648 290 29 1.770 310 31 1.892 330 33 2.014 EXAMPLE WP12A1 B 290 R 03 GA 103 N Your Options WP12A1 4. ROTATION R Clockwise L Counter Clockwise 5. MOUNTING FLANGES 03 SAE "A" 2-Bolt 05 SAE "B" 2-Bolt 6. DRIVE SHAFTS GA SAE "A" Spline (11 Tooth) KA Modified SAE "B" Spline (13 Tooth) 7. STANDARD PORTING SIDE REAR PORT PORT CODE CODE DESCRIPTION 103 503 SAE Straight Thread (1-5/16-12,1-1/16-12) 122 522 BSPP Straight Thread (G1,G3/4) 141 N/A SAE Split Flange (1.0,3/4) 146 N/A Metric Split Flange (25,19) 151 N/A European 4-Bolt Flange (26,18) Note: Above are standard offerings. For other porting options, please contact factory. Rear inlet port is not available with any valve option. Side inlet must be used on all valve options. 11. RELIEF VALVE SETTINGS R** ** Relief pressure divided by 100. Available in 100 PSI increments to 3200 PSI EXAMPLE: R29 = 2900 PSI NN Not Applicable Note: Relief valve setting is defined at full bypass. 10. FLOW CONTROL SETTINGS 04 3.8 LTR (1 GPM) 08 7.6 LTR (2 GPM) 11 11.4 LTR (3 GPM) 15 15.1 LTR (4 GPM) 19 18.9 LTR (5 GPM) 23 22.7 LTR (6 GPM) NN Not Applicable 9. VALVE TYPE DESIGNATION AA Priority Flow Control, Relief on Priority/Side Ports BA Priority Flow Control with Dynamic Load Sense, Relief on Priority/Side Ports CA Priority Flow Control, Relief on Priority/Rear Ports DA* Priority Flow Control with Dynamic Load Sense, Relief on Priority/Rear Ports NN Not Applicable 8. VALVE OPTIONS A Priority Flow Control, Relief on Priority/Side Ports B Priority Flow Control with Dynamic Load Sense, Relief on Priority/Side Ports C Priority Flow Control, Relief on Priority/Rear Ports D Priority Flow Control with Dynamic Load Sense, Relief on Priority/Rear Ports N Not Applicable quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Cast Iron Pumps Heavy Duty GC Series Pumps Displacements 1.06 to 11.65 cc GC Series High/Low Pumps High Pressure Displacements 1.06 to 4.22 cc Low Pressure Displacements 4.22 to 12.71 cc Maximum Pressure 276 bar Maximum Speed 4,000 rpm W-Series Pumps W100 Displacements 0.50 to 2.00 cc W300 Displacements 0.80 to 5.70 cc W600 Displacements 4 to 12 cc W900 Displacements 5 to 31 cc W1200 Displacements 25 to 33 cc W1500 Displacements 19 to 50 cc Maximum Pressure 276 bar Maximum Speed 500 to 4,000 rpm D Series Pumps Displacements 03.80 to 22.85 cc D Series High/Low Pumps High Pressure Displacements 7.62 cc Low Pressure Displacements 15.24 to 22.86 cc Maximum Pressure 207–276 bar Maximum Speed 3,600–4,000 rpm WK900 CALMA Pumps Displacements 5 to 27 cc Maximum Pressure 230 bar Maximum Speed 4,000 rpm F12 & F15 Ferra Series Pumps F12 Displacements 16 – 41 cc F15 Displacements 19 to 50 cc Maximum Pressure 276 bar Maximum Speed 3,600 rpm Cast Iron Displacements 1.06 to 161 cc Speed Up to 10,000 rpm Aluminum Displacements 4 to 50 cc Speed Up to 4,000 rpm Flow Dividers Fluid Motors GC & D Series GC Displacements 1.58 to 8.47 cc D Displacements 3.8 to 13.32 cc Maximum Pressure 310 bar Maximum Input Flow Per Section 14 gpm (53 lpm) Aluminum Pumps Medium/Light Duty F20/F30 Pumps & F20-LS/F30-LS Load Sense Ferra Series Pumps Displacements 23 to 161 cc Maximum Pressure 276 bar Maximum Speed 3,600 rpm PUMPS & MOTORS
Getting the most out of your machinery often depends on close integration between all components. An organisation that manufactures and integrates all the diverse components of a drivetrain provides the experience to help you select the best component combination for your application. jbj Techniques’ in-house design team and manufacturing facility provide tailored solutions for your applications at competitive prices with quick delivery. The following examples are a simplistic view of how jbj Techniques assists customers. Hydraulic Adaptors Designed primarily to allow the close coupling of hydraulic pumps to a variety of prime movers, such as diesel / petrol engines, electric, air or hydraulic motors, they can also be used in the connection from prime mover to alternative driven parts i.e. gear boxes, generators, water or vacuum pumps etc. An additional range of engine front PTO adaptors, which provide additional connection between the engine pulley and the driven part are also available. The kit comprises of a and flexible bellhousing drive that are fully machined to suit the coupling driving and driven components. These can be to suit either shaft to shaft, flange (flywheel) to shaft or even flange to flange connections. Getting the most out of your equipment will demand close integration between all components. In specifying jbj Techniques as your preferred supplier, you will have selected a company with the experience to specify, manufacture and integrate all of the diverse components that will ensure the best component combination for your application. jbj's in house design team and manufacturing facility provide tailored solutions for your applications at competitive pricing and on-time deliveries. Pump shaft alignment is key to preventing unnecessary wear and damage to the pump shaft seal and bearing. Improper alignment may lead to premature pump failure. Also to be considered are unwanted torsional resonant frequencies in the system which can quickly cause damage to components in the drivetrain and reduce system life and performance. Improper pump installation can lead to premature failure, increased maintenance costs and reduced production levels of final product. jbj Techniques can advise on the correct installation of into Industrial / hydraulic pumps mobile / marine / machine tool / agricultural / offshore industries and can specify complete driveline systems from their extensive range of components which are available from stock or manufactured to order, albeit simple or complex, standard or bespoke. Electric Motor – Hydraulic Pump Adaptors (safe area) jbj Techniques Limited offer the most comprehensive range of in Europe. bellhousings Designed to connect electric motors with frame size IEC D56 - D400 (0.06kW – 750kW) and can be compatible with electric motor 'B5' or 'B14' flange configurations. Accompanying the metric frame units above is a complete range of mountings to suit Nema and imperial frame motors with 'C' face or 'D' flange fitments. With fully machined , torsionally flexible couplings or available, jbj ensure torsionally rigid couplings the most suitable combination is selected for the application in hand. As an example spider couplings are available in various materials including aluminium, grey cast iron, nodular iron, steel and stainless steels and can be finish machined with parallel, taper or splined bores to DIN, SAE, ANSI or ISO standards. Bellhousings can be manufactured in aluminium or cast iron material as standard, however, units can be produced in a variety of exotic materials on request. The aluminium product range is produced in either monoblock or composite formats giving great flexibility in design and allows for early delivery time, often with same or next day delivery possibilities. For applications where low noise levels are a quality products for mechanical & fluid power #DriveLineHarmony www.jbj.co.uk an excellence in engineering
ensuring a continuing high quality service in which customers can have complete confidence. “ “ requirement then a complete range of antivibration and noise reduction components add to the range. Electric motor – Hydraulic Pump Adaptors (hazardous area) Designed to meet the exacting safety standards of the offshore and chemical process industries, jbj Techniques produce certificated to adaptor kits Directive 2014/34/EU II2GD-IM2-TX -50 C< Service Temp < +105 C. Harmonised standards BS EN 1127:1, BS EN 13463:1, BS EN13463:5, BS EN 50303, BS EN 1834-1,BS EN 1834-3. Generally manufactured in Cast or Nodular iron, bellhousings can be produced in steel, stainless steel or alternative exotic materials on customer request. Couplings supplied for these applications are the jbj Techniques 'JXL' pin and bush range which provide an anti-static and flameproof drive which meet zone 1 area requirements, conforming to all of the above standards. Also available are spider and gear couplings which are certified to zone 2 standards. (Contact jbj Techniques for details). An important development of equipment for use within hazardous areas is the wet mount series of bellhousings. Commissioned to research and develop a product that would control the high temperature generated by a piston pump shaft seal when working within cycling applications. A little considered issue is the frictional heat generated at the shaft seal when the application requires the pump to cycle between different pressures causing the seal temperature to increase. This process will often take the seal temperature out and above the levels required by the relevant ATEX standards requirement. This specially designed assembly allows a pumped cooling flow to be passed over the seal face and through an auxiliary cooler, this in turn reduces the seal face temperature which can be maintained at an acceptable level. With a vast array of components to select from, jbj are well placed to provide all required components to support the required cooling system. Diesel Engine – Hydraulic Pump Adaptors A complete range of bellhousing and couplings exist for the connection of a diesel engine flywheel to a specified driven component, be it an oil hydraulic pump, water pump, generator or similar device. With the bellhousing available in various materials to suit all application areas. With a standard range to connect Diesel engines with SAE dimensions from SAE '6' to SAE '0' jbj are well placed to satisfy the majority of customer requirements. Couplings to complete the assembly are available in either torsionally flexible or torsionally rigid design ad can be supplied to suit SAE flywheel dimensions from SAE 6.5” to SAE 18”. For hydraulic pumps to be mounted to engines that do not conform to SAE dimensions, we offer a full range of assembly parts, some of which (but not all) are shown here » for diesel engines All bellhousings within this range can be finished machined to accept any, piston, vane or gear pump interfaces requested by customer. As with the electric motor range of product jbj offer complete solutions for ATEX environments, using our well proven 'JXL' coupling range which has standard design to connect to the engine flywheel. Directive 2014/34/EU II2GD-IM2-TX -50°C ≤ Service Temp ≤ +105°C. Harmonised Standards: BS EN 1127:1 BS EN 13463:1 BS EN 13463:5 BS EN 50303. Petrol Engine – Hydraulic Pump Adaptors Petrol engine adaptors have been developed for use with industrial petrol engines. Design exists to suit Honda, Briggs and Stratton, Kawasaki, Kubota, Hatz, Mag, Robin, Suzuki, Winsconsin, to name but a few, all adaptors can be finished to accept most hydraulic pumps. Adaptors to suit engine crankshaft drives and for vertical mounting are available on request. #DriveLineHarmony www.jbj.co.ukl to Large Combinations Small Individual Components
to Large Combinations from Small Individual Components ensuring a continuing high quality service in which customers can have complete confidence. “ “ # Driveline jbj Techniques is a specialist supplier of high-quality products for the mechanical power transmission and fluid power sectors. The company offers a high level of in-house expertise plus a huge selection of products to meet a very broad range of customer applications. From specification, through technical advice and manufacture to after-sales support, jbj Techniques provides a comprehensive and valued service to the power transmission and hydraulics industries. The company fields a UK-wide team of technical sales engineers to ensure that the business is close to its customers, and it enjoys excellent associations with European manufacturers, acting as sole UK distributor in many cases. jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an that extensive product range provides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover customers can take advantage of jbj’s own machine-shop facilities and skilled engineers guarantee to quality and control costs. jbj Techniques provides one of the widest ranges of couplings available within the UK; mechanical power transmission couplings for a vast range of applications. Ranging from miniature couplings, all steel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices. Magnetic couplings for power transmission between hermetically sealed areas. However as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. As power transmission specialists the company stock and provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories including: cooling & heat exchange products, reservoirs, pipe flanges, seals and level indicators, as well as a variety of bellhousings and engine adaptors, to name just a few of the product categories. jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament to the quality of service provided by the company. A similar relationship exists with suppliers, ensuring a continuing high quality service in which customers can have complete confidence. Dampers Engine Adaptor Kits Hydraulic Adaptors Torque Limiting Couplings Tyre Couplings Anti-static/Flameproof Couplings Torsionally Rigid Couplings Torsionally Flexible Couplings Bellhousings Permanent Magnetic Couplings Torsional Couplings
ne Harmony comprehensive range of components www.jbj.co.uk an excellence in engineering 01737 767493 info@jbj.co.uk www.jbj.co.uk - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements Screw Pumps Pneumatic Motors & Starters Gear Pumps/Motors Axial & Radial Piston Motors Vane Pumps LSHT Motors/Geared Motors Splitter Gearboxes Planetary Gearboxes BDS Clutches BD Clutches & Gearboxes Oil Bath Clutches Flow Dividers Tanks/Accessories Fluid Level Indicators Flanges Mini Power Packs Coolers Pressure Intensifiers You Tube
uk distributor for quality products for mechanical & fluid power jbj Techniques Limited www.jbj.co.uk 28 Trowers Way, Holmethorpe Industrial Estate Redhill, Surrey RH1 2LW UNITED KINGDOM tel: 01737 767493 fax: 01737 772041 email: info@jbj.co.uk Concentric will not accept responsibility for any catalogue errors and reserves the right to modify its products without prior notice. This also applies to products already ordered, provided that such modifications can be made without affecting technical specifications. All trademarks in this material are properties of their respective owners. Concentric is an innovator in flow control and fluid power, supplying proprietary systems and components for trucks, buses and industrial vehicles, worldwide. With 1,156 employees and yearly sales exceeding 1,977 million Swedish Kronor, Concentric AB is listed on the Stockholm Stock Exchange (www.concentricAB.com).
www.jbj.co.ukRkJQdWJsaXNoZXIy NzQyNjQ=