uk distributor for quality products for mechanical & fluid power jbj Techniques Limited, www.jbj.co.uk HE POWER PACKS
Concentric AB-He1000 He2000 He2200-GB-2011-7 2 HE POWER PACK CONCEPT 4 - 5 ADAPTOR He1000 6 - 7 ADAPTOR He2000 8 - 9 ADAPTOR He2200 10 PUMPS AND DC MOTORS 11 - 18 TECHNICAL INFORMATION AND HE BOX 19 - 23 POWER PACK CODE KEY 24 - 26 The right to modifications for technical improvements is reserved. TABLE OF CONTENTS
Concentric AB-He1000 He2000 He2200-GB-2011-7 3 THE POWER OF HE Pictures above are used with the kind permission of Scania and Jan Knodt. Concentric (formerly Haldex) is one of the world’s leading manufacturers of hydraulic power packs. In recent years, we have focused on strategically important markets, and the result is a new series of high performance hydraulic power packs. The HE series represents a further development of the universal technical platform developed by Concentric, worldwide. HE Power Packs are optimized for demanding applications. They are designed for use in trucks operating in harsh climates, or for heavy materials handling with long service intervals. Applications that demand high performance and superb quality. We have also prioritized customers’ wishes for greater flexibility and better cost-efficiency. The result is an extremely versatile platform, which uses standard components and can handle most of the applications the market demands. It lets you cut your stock of hydraulic components down to a minimum and radically reducing the need for specially developed components. HE Power Packs make it easier to build short series of special applications cost efficiently. Concentric (www.concentricAB.com), headquartered in Stockholm, Sweden, is an innovator in flow control and fluid power, supplying proprietary systems and components for trucks, buses and industrial vehicles, worldwide. With 1,156 employees and sales of 1,977 million Swedish Kronor, Concentric AB is listed on the StockholmStock Exchange . The company operates globally and enjoys global advantages: secure supply lines, close contact with customers on development and a universal technical platform that will always fit your product -- no matter where in the world it is manufactured. The New He2200 High Flow Adaptor The He2000 has for many years been a success. The performance and flexibility together has created a wide customer base. The need for more sophisticated systems at the same envelope size is one of the elements that is the basis for the He II adaptor. Within the envelope size of an He2000 we have made it possible to integrate up to 3 cartridge valves for single acting, 2 x single acting or double acting functions directly into the adaptor without external manifolds. Additionally, larger flow control valves can bemounted to accept higher return flows at eg lowering at high speed. The relief valve can easily be adjusted from the outside. In theHe2200 version, thepumpandmotor are equipped with splined drive shafts that improve the life of each, especially at applications with many starts and stops. All in all, the He2200 offers a cost and space efficient solution and improved performance. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 4 1,5 kW ELECTRONIC SPEED CONTROLLER STANDARD 2/2 SOFT START/STOP 2/2 PROPORTIONAL 2/2 STANDARD 4/2 0,3 kW 0PTIONAL LOW NOISE MOTOR 2,0 kW 0,24 - 2,0 cm3 1,0 kW HE POWER PACK CONCEPT The HE Power Pack is based on a versatile platform that allows you to combine 80-134mmmotors (0.3-4.5 kW) with a variety of pumps (0.245.7 cc/rev). A unit can individually control several hydraulic cylinders. The core of the system consists of 3 different adaptors with alternative shapes and variable assembly direction. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
5 3,0 kW 0,5 - 5,5 L 1,0 - 12,0 L 4,5 kW STANDARD 2/2 SOFT START/STOP 2/2 PROPORTIONAL 2/2 OPTIONAL LOW NOISE WQ-PUMP 0,8 - 5,7 cm3 He1000 / He2000 / He2200 Oil reservoir The standard unit is equipped with a transparent plastic reservoir with 0.5-4.0 litre usable volume, or a 1.5-12.2 litre steel reservoir. The followingpages containmore information on the HE power range. If you have any questions, please do not hesitate to contact our local sales office or distributor, or any of our factories. Check valve Adaptors Three different adaptors with two alternative mounting directions: the smaller He1000 adaptor, the larger He2000 and He2200. AC Operation Flanges for 71/80/91/100 B14 AC motors permit the installation of motors rated at 0.25-4 kW/1500 rpmor 0.37-4 kW/2800 rpm. AC mounting only with HE 2000 adaptor. Motors DC motors,12/24/48 volt. Efficient motors with long service life, long service interval and low power consumption. Special noise reduced motors (LSM) available. Pump Pressure-balanced gear pumps of our own design are extr emelyeffi cient, with low noise. Special noise reduced pumps (WQ) available. Start switch Start switch with high IP protection class and silverplated contacts meets tough demands for a long, problem-free service life. Valves Screw-in cartridge valves with a standard cavity are available in 2/2, 3/2, or 4/2 versions. Cetop 2, Cetop 3, and additional cartridge valve blocks are available for up to 4 individual functions. Constant-flow regulator A built-in pressure-compensated flow regulator can be added, providing pressure compensated lowering speed between 2 and 17,5 lpm regardless of load. Relief valves Flushed low-profile non-blocking relief valves provide high security. One model covers the entire 50-250 bar setting range, and meets tough demands for dependability and life expectancy. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 6 A A B M G 1/4" THD. x13 B B 65.7 18 31.3 ADAPTOR He1000 AA000 Adaptor prepared for blockmounted valves or pump unit. HE ADAPTORS ANDVALVES He1000 He2000 He2200 PRESSURE PORT G 1/4" THD. x13 B A A M AL012 AL024 AL230 Adaptor with 12 or 24 VDC, 4/2 cartridge valve integrated in adaptor. AE012 AE024 AE230 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed. Standard DIN 43650 connection or optional “Kostal’’ or “AMP junior’’ connections. Normally open valve is available as an option. AO012 AO024 AO230 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed and manual override. Standard DIN 43650 connection or optional “Kostal” or “AMP junior” connections. M G 1/4" THD.x20 M.F.D. G 1/4" THD.x13 M.F.D. M10x1.5 6H THD x12 MFD (4) PLACES MARKED "O" O O O O MOUNTING PAD "B" MOUNTING PAD "A" M6x1 6H THD.x12 M.F.D. (3) PLACES MARKED "N" N N N T P M P T DIAM 6.5 (4) PLACES MARKED "M" M M M M 90 23 40 22.5 4.5 4.5 14 34 37.5 90 20.3 4 15 26 11.5 22 46 61.5 78.5 The HE series is based on three different adaptors with two alternative mounting directions: the smaller He1000 adaptor, the larger He2000, and thenewHe2200HighFlow. The He1000 is designed for use with 80mm and 112 mmmotors. Pump sizes: 0.24-2.0 cc/rev. The He2000 is designed for use with 112 mm, 125 mm and 134 mmmotors. Pump sizes: 0.8-5.7 cc/rev. The He2200 High Flow is designed for use with 112 mm, 125 mm and 134 mmmotors. Pump sizes: 0.8-5.7 cc/rev. With the HE 1000, 2000 and 2200 adaptors, the unit can be used as a pump motor unit only, be equipped with directly mounted or block-mounted cartridge valves or be equipped with block-mounted Cetop 2 or Cetop 3 valves. All adaptors have a check valve, and most models can be equipped with an integrated pressure - compensated constant - f low regulator. Please note that adaptors are shown from the pump side on the following pages. PRESSURE PORT G 1/4" THD. x13 65 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 7 A G 3/8" B G 3/8" 50 M A P T B A A B A B P T A A P B T B P B T A P B T A P B T A G 3/8 150 AP000 Adaptor with block for mounting of 1 x Cetop 2 valve. AR000 Adaptor with block for mounting of 3 x Cetop 2 valve. AQ000 Adaptor with block for mounting of 2 x Cetop 2 valve. ADAPTOR He1000 A G 3/8" B G 3/8" 50 A B A B P T A A P B T B M P B T A P B T A G 3/8 100 M P T B A B A 50 G 3/8 A T B P 100 50 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 8 AA000 Adaptor prepared for block-mounting of external valves. O O O O O M10x1.5 6H THD x12 MFD (6) PLACES MARKED "O" T P G 3/8 O MOUNTING PAD "A" MOUNTING PAD "B" 84 95 84 95 131 N N N N M8x1.25-6H THD.x12 M.F.D. (4) PLACES MARKED "N" 27.75 33.34 40.1 40.1 21.89 24.59 6.02 40.13 12.7 12.7 17.27 Ø M P T AS012 AS024 Adaptor with 12 or 24 VDC, cartridge valves, 2/2 normaly closed, 3/2 and 2 x flow restrictor valves. M A 8 l/min 8 l/min B 35.8 17.5 A 1/4" B 1/4" 38 A A 92 80 176 ) ( ) ( Aux.outlet port G 3/8" (Normally plugged) G 3/8" AF012 AF024 AF230 Adaptor with 12 or 24 VDC, block- mounted 2/2 cartridge valve. G 3/8 40 100 M A G 1/4 55 65 A AO012 AO024 AO230 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed and manual override. Standard DIN 43650 connection or optional “Kostal” or “AMP junior” connections. M A ADAPTOR He2000 M AE012 AE024 AE230 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed. Standard DIN 43650 connection or optional “Kostal” or “AMP junior” connections. Normally open valve or manual override is available as an option. G 3/8" 64 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 9 ADAPTOR He2000 A G 3/8" B G 3/8" 50 M A P T B A A B A B P T A A P B T B P B T A P B T A P B T A G 3/8 150 A G 3/8" B G 3/8" 50 A B A B P T A A P B T B M P B T A P B T A G 3/8 100 AL012 AL024 AL230 Adaptor with 12 or 24 VDC blockmounted 4/2 cartridge valve. M 80 G 1/4 G 1/4 G 3/8 100 0 A B AN000 Adaptor as pump/motor unit with pressure and return line port. G 3/8" T M P T Aux.outlet port G 3/8" (Normally plugged) G 3/8" 21 AP000 Adaptor with block for mounting of 1 x Cetop 3/NG 6 valve M P T B A B A 50 G 3/8 A T B P 100 50 AQ000 AR000 Adaptor with block for mounting of 3 x Cetop 3/NG 6 valve Adaptor with block for mounting of 2 x Cetop 3/NG 6 valve quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 10 BL000 BL012 BL024 Adaptor with 12 or 24 VDC. 84 95 95 84 M10 (x6) SECTION A-A P R2 R1 G3/8 Ø6,5 (x4) 130 120 120 130 ~62 111 19 22 55 82 40 A A ADAPTOR He2200 HIGH FLOW THE NEW He2200 HIGH FLOW ADAPTOR He2200 High Flow Adaptor BF000 BF012 BF024 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, 1 x lowering proportional valve, normally closed. BE000 BE012 BE024 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed. The need for more sophisticated systems at the same envelope size is one of the elements that is the basis for the He2200 High Flow Adaptor. Within the envelope size of an He2000, Concentric has made it possible to integrate up to 3 cartridge valves for single acting, 2x single acting or double acting functions directly into the adaptor without external manifolds. Additionally, larger flow control valves can be mounted to accept higher return flows at eg lowering at high speed. The relief valve can easily be adjusted from the outside. In the He2200 high flow version, the pump and motor are equipped with splined drive shafts that improve the life of each, especially at applications with many starts and stops. All in all, the He2200 high flow version offers a cost and space efficient solution and improved performance. Please note that adaptors are shown from the pump side on the following pages. M R2 R1 P BH000 BH012 BH024 Power up/gravity down made for rpm controlled lifting and proportional lowering. Adaptor with 12 or 24 VDC, normally closed. M R2 R1 P M R1 P1 P2 82 111 19 22 55 40 A A 84 95 95 84 P1 P2 R1 SECTION A-A M10 (x6) G3/8 Ø6,5 (x4) 120 130 130 120 ~71 BM000 BM012 BM024 Power up/gravity down for 2 single acting functions. Adaptor with 12 or 24 VDC. 3/2 valve for function selection. M R1 P1 P2 55 82 111 19 22 40 A A 84 84 95 95 R1 M10 (x6) SECTION A-A P1 P2 G3/8 Ø6,5 (x4) 120 130 130 120 ~83 BG000 BG012 BG024 Adaptor with 12 or 24 VDC, 2x integrated proportional valve for shunt off function at lift and lowering, normally closed. M R2 R1 P 84 95 95 84 R1 M10 (x6) SECTION A-A P R2 G3/8 Ø6,5 (x4) 130 120 130 120 ~50 ~62 55 82 111 19 22 40 A A 55 82 111 19 22 40 A A 84 95 84 95 M10 (x6) P2 P1 R1 G3/8 Ø6,5 (x4) 120 130 130 120 ~53 M R 1 P 1 P2 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 11 Q=1.22 cc Q=0.97 cc Q=0.84 cc Q=0.61 cc Q=0.48 cc Q=0.24 cc I=1.22 cc I=0.97 cc I=0.84 cc I=0.61 cc I=0.48 cc I=0.24 cc Q (l/min) 1 0 0 20 40 60 80 2 3 4 5 6 7 I (amp) 20 40 60 80 100 120 140 160 180 200 3.3 p (bar) 100 120 140 160 180 200 220 90 HE PUMPS AND DC MOTORS The HE series is equipped with motors for 12,24 or 48 VDC. These motors provide extremely high power output and meet tough load requirements. A thoughtful basic design and long-lasting carbon brushes cut down on maintenance requirements. All motors aremanufactured by Concentric to ensure maximal system optimization, performance and quality. He2000 adaptor can also be equipped with flanges for AC-motor mounting. MAKE THE OPTIMAL CHOICE OF PUMP AND MOTOR On the followingpages, youwill find our range of DCmotors and pumps. Important parameters toconsider in choosing the correct unit are flow in l/min, pressure in bars, and duty cycle. In some cases, allowable amp consumption is a factor too, due to restricted battery capacity. Our curves permit easy comparison at a constant voltage measurement. How to read the curves: When pressure and f low are determined, the amperage can be read from the pump/motor curve. The amperage is then transferred to curve 2. The amperage corresponds to an S2 and an S3 value. These values represent two ways of calculating duty capability. S2 is thenumber ofminutes a unit can operate at a certain workload before reaching the maximum allowable temperature. After this, the unit must cool down until the motor temperature is less than 2°C from the ambient tem-perature before the same S2 value can be applied again. S3 is the maximum time in % per 10 minute period that a unit can work at a certain pressure/ workload. For example an S3 value of 30% = 3 min. for each 10 min. period, over and over again. Pump motor (Instruction 12 MG32 Ø 80 mm) Example: 3,3 l/min at 90 bar and 80 amp on pump motor curve above gives S2 = 2,8 min and S3 = 11% at corresponding motor curve below. S3 (%) 0 5 10 15 20 25 S2 (min) 0 2 4 6 8 10 40 60 100 120 140 160 S2 (min) S3 (%) 80 3 12.5 I (A) Corresponding motor quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 12 p (bar) 50 100 150 0 200 250 0.0 0.5 1.0 3.0 4.0 1.5 2.5 3.5 2.0 Q (l/min) I (amp) 0 5 10 15 20 25 30 35 40 Q=1.75 cc Q=1.22 cc Q=0.84 cc Q=0.48 cc I=1.75 cc I=1.52 cc I=1.22 cc I=0.97 cc I=0.84 cc I=0.61 cc I=0.48 cc I=0.24 cc S2 (min) 10 8 6 0 50 40 30 4 20 2 10 0 0 10 20 40 30 S3 (%) S2 (min) S3 (%) I (A) Q=1.52 cc Q=0.97 cc Q=0.61 cc Q=0.24 cc p (bar) 50 100 150 0 200 250 Q (l/min) I (amp) 0 0.0 0.5 1.0 3.0 1.5 2.5 3.5 2.0 10 20 30 40 50 60 70 Q=1.75 cc Q=1.52 cc Q=1.22 cc Q=0.97 cc Q=0.61 cc Q=0.48 cc I=1.75 cc I=1.52 cc I=1.22 cc I=0.97 cc I=0.84 cc I=0.24 cc I=0.48 cc I=0.61 cc S2 (min) 10 8 6 4 0 50 40 30 20 2 10 0 0 20 40 80 60 S3 (%) S2 (min) S3 (%) I (A) Q=0.84 cc Q=0.24 cc HE PUMPS AND DC MOTORS 24MH82-HE He1000 MH pump motor 24VDC Ø 84 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 24MH82-HE-S2 & S3 Corresponding motor Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 18 1,75 cc Code Motor 02 24MH82-HE Code Motor 01 12MH82HE Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 18 1,75 cc 12MH82-HE He1000 MH pump motor 12V DC Ø 84 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant 12MH82-HE-S2 & S3 Corresponding motor quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 13 0 20 40 60 80 100 120 140 160 180 200 220 p (bar) S3 (%) S2 (min) S3 (%) S2 (min) Q (l/min) 0 2 4 6 8 10 I (amp) 0 20 40 60 80 100 120 Q=1.75 cc Q=1.52 cc Q=1.22 cc Q=0.97 cc Q=0.84 cc Q=0.61 cc Q=0.48 cc I=1.75 cc I=1.52 cc I=1.22 cc I=0.97 cc I=0.84 cc I=0.61 cc I=0.48 cc I=0.24 cc 10 8 6 0 25 20 15 4 10 2 5 0 0 20 40 80 60 100 120 I (A) Q=024 cc Q (l/min) 0 0 20 40 60 80 100 120 140 160 180 200 220 p (bar) 1 2 3 4 5 6 7 I (amp) S3 (%) S2 (min) 0 20 40 60 80 100 120 140 160 180 200 Q=1.22 cc Q=0.97 cc Q=0.84 cc Q=0.61 cc Q=0.48 cc Q=0.24 cc I=1.22 cc S3 (%) S2 (min) I=0.97 cc I=0.84 cc I=0.61 cc I=0.48 cc I=0.24 cc 10 8 6 4 0 25 20 15 10 2 5 0 0 20 40 80 100 120 160 60 140 I (A) HE PUMPS AND DC MOTORS 12MG32(T)HE He1000 MG pump motor 12 VDC Ø 80 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant 12MG32-HE-S2 & S3 Corresponding motor Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc Code Motor 10 12MG32-HE 11 12MG32THE 24MG32(T)HE He1000 MG pump motor 24 VDC Ø 80 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 24MG32-HE-S2 & S3 Corresponding motor Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 18 1,75 cc Code Motor 15 24MG32-HE 16 24MG32-THE quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 14 I (A) 180 140 0 8 10 12 6 4 2 100 60 20 0 0 40 80 200 220 P (bar) 120 160 Q (l/min) Q=3.2cc I=3.2cc I=1.75cc I=2.5cc I=1.5cc I=1.25cc I=1.0cc I=2.0cc I=0.8cc I=0.6cc I=0.5cc Q=2.5cc Q=1.75cc Q=1.25cc Q=1.5cc Q=0.8cc Q=0.6cc Q=0.5cc Q=1.0cc Q=2.0cc I (A) 0 20 40 60 80 100 120 140 160 S2 (min) 0 S3 (%) 0 10 20 30 40 50 10 20 30 40 50 S3 24MD32A-HE S2 24MD32A-HE I (A) 200 160 0 8 6 4 2 120 80 40 0 0 40 80 200 220 P (bar) 120 160 Q (l/min) Q=2.0cc I=2.0cc I=1.75cc I=1.5cc I=1.25cc I=1.0cc I=0.8cc I=0.6cc I=0.5cc Q=1.75cc Q=1.5cc Q=1.25cc Q=0.8cc Q=0.66cc Q=0.5cc Q=1.0cc I (A) 0 50 100 150 200 250 S2 (min) 0 10 20 30 40 50 S3 (%) 0 10 20 30 40 50 S3 12MD32A-HE S2 12MD32A-HE HE PUMPS AND DC MOTORS 12MD32(T)HE He1000/2000 MD pump motor 12 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant 24MD32(T)HE He1000/2000 MD pump motor 24 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant Code Pump 02 0,24 cc 05 0,50 cc 06 0,60cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 16 1,60 cc Code Motor 22 12MD32A Code Pump 18 1,75 cc 20 2,00 cc 26 2,50 cc 32 3,20 cc 37 3,80 cc 43 4,30 cc 48 4,80 cc 57 5,70 cc Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 16 1,60 cc Code Motor 32 24MD32A Code Pump 18 1,75 cc 20 2,00 cc 26 2,50 cc 32 3,20 cc 37 3,80 cc 43 4,30 cc 48 4,80 cc 57 5,70 cc 24MD32A-S2 & S3 Corresponding motor 12MD32A-S2 & S3 Corresponding motor quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 15 S2 (min) / S3 (%) 60 50 40 30 20 10 10 10 50 100 150 200 250 300 I (Amps) S2 (min) S3 (%) S3 24MD22THSWA 0 40 20 80 60 200 220 180 P (bar) 120 100 160 140 I (A) 0 50 100 150 200 250 S2 (min) 0 5 10 15 20 S3 (%) 0 10 20 30 40 Q (l/min) 0 5 10 15 20 25 I (amp) 0 50 100 150 200 250 Q=5,7 cc Q=4,8 cc Q=4,3 cc Q=3,8 cc Q=3,2 cc Q=2,5 cc Q=2,0 cc Q=1,75 cc Q=1,2 cc I=5,7 cc I=4,8 cc I=4,3 cc I=3,8 cc I=3,2 cc I=2,5 cc I=2,0 cc I=1,6 cc I=1,2 cc I=0,8 cc Q=1,6 cc Q=0,8 cc Q=0,48 cc Q=0,24 cc I=0,24 cc I=0,48 cc I=1,75 cc S3 24MD22(T)WA S3 24MD22THSWA S2 24MD22(T)WA S2 24MD22THSWA 0 20 40 60 80 100 200 220 120 160 160 180 Q (l/min) 0 2 4 6 8 10 12 14 16 18 20 I (amp) 0 50 100 150 200 250 300 p (bar) Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 16 1,60 cc Code Motor 20 12MD12WA 21 12MD12TWA 27 12MD12THSWA 12MD12(T)WA-S2 & S3 Corresponding motor 24MD22(T)WA/24MD22THSWA He1000/2000 MD pump motor 24 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 24MD22(T)WA/24MD22THSWA -S2 & S3 Corresponding motor Code Pump 02 0,24 cc 05 0,50 cc 06 0,60 cc 08 0,80 cc 10 1,00 cc 12 1,25 cc 15 1,50 cc 16 1,60 cc Code Motor 25 24MD22WA 26 24MD22TWA 28 24MD22THSWA Code Pump 18 1,75 cc 20 2,00 cc 26 2,50 cc 32 3,20 cc 37 3,80 cc 43 4,30 cc 48 4,80 cc 57 5,70 cc Code Pump 18 1,75 cc 20 2,00 cc 26 2,50 cc 32 3,20 cc 37 3,80 cc 43 4,30 cc 48 4,80 cc 57 5,70 cc HE PUMPS AND DC MOTORS 12MD12(T)WA He1000/2000 MD pump motor 12 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 16 P (bar) Q (l/min ) 0 0 50 100 150 200 250 5 10 15 20 25 I (amp) 0 20 40 60 80 100 120 140 160 180 Q=5,7 cc Q=4,8 cc Q=4,3 cc Q=3,8 cc Q=3,2 cc Q=2,5 cc Q=2,0 cc Q=1,75 cc Q=1,6 cc Q=1,52 cc Q=1,2 cc Q=0,8 cc I=5,7 cc I=4,8 cc I=4,3 cc I=3,8 cc I=3,2 cc I=2,5 cc I=2,0 cc I=1,75 cc I=1,6 cc I=1,52 cc I=1,2 cc I=0,8 cc S2 (min) 25 20 15 0 50 40 30 10 20 5 10 0 0 50 100 200 150 250 S3 (%) S2 (min) S3 (%) I (A) P (bar) 0 50 100 150 200 250 80 60 40 20 0 80 60 40 20 0 0 50 100 200 300 150 250 S3 (%) S2 (min) S2 (min) S3 (%) I (A) Q (l/min) 0 5 10 15 20 25 I (amp) 0 50 100 150 200 250 300 Q=5,7 cc Q=4,8 cc Q=4,3 cc Q=3,8 cc Q=3,2 cc Q=2,5 cc Q=2,0 cc Q=1,75 cc Q=1,6 cc Q=1,52 cc Q=1,2 cc Q=0,8 cc Q=0,48 cc Q=0,24 cc I=5,7 cc I=4,8 cc I=4,3 cc I=3,8 cc I=3,2 cc I=2,5 cc I=2,0 cc I=1,75 cc I=1,6 cc I=1,52 cc I=1,2 cc I=0,8 cc I=0,48 cc I=0,24 cc HE PUMPS AND DC MOTORS 12MD12LS(T)WA He1000/2000 MD pump motor 12 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant 12MD12LS(T)WA-S2 & S3 Corresponding motor Code Motor 29 12MD12LSTWA Code Motor 30 24MD22LS(T)WA 24MD22LS(T)WA He1000/2000 MD pump motor 24 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 24MD22LS(T)WA-S2 & S3 Corresponding motor Code Pump 12 1,2 cc 16 1,6 cc 20 2,0 cc 25 2,5 cc 32 3,2 cc 38 3,8 cc 43 4,3 cc 48 4,8 cc 57 5,7 cc Code Pump 12 1,2 cc 16 1,6 cc 20 2,0 cc 25 2,5 cc 32 3,2 cc 38 3,8 cc 43 4,3 cc 48 4,8 cc 57 5,7 cc WQ pumps available. quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 17 HE PUMPS AND DC MOTORS P (bar) S2 (min) 60 50 40 30 0 60 50 40 30 20 20 10 10 0 100 150 200 250 300 S3 (%) S2 (min) S3 (%) I (A) Q (l/min 0 0 50 100 200 250 150 300 5 10 15 20 25 30 35 I (amp) 0 50 100 150 200 250 Q=5,7 cc Q=4,8 cc Q=4,3 cc Q=3,8 cc Q=3,2 cc Q=2,5 cc Q=2,0 cc I=5,7 cc I=4,8 cc I=4,3 cc I=3,8 cc I=3,2 cc I=2,5 cc I=2,0 cc 0 40 60 20 80 200 220 P (bar) 120 140 100 160 180 S2 (min) 100 80 60 40 0 100 80 60 40 20 20 0 0 50 100 200 300 150 250 S3 (%) S3=24MA42(T)(H)SWAL I (A) Q (l/min 2 4 6 8 10 12 14 16 18 20 22 I (amp) 0 50 100 150 200 250 300 Q=5,7 cc Q=4,8 cc Q=4,3 cc Q=3,8 cc Q=3,2 cc Q=2,5 cc Q=2,0 cc Q=1,6 cc Q=1,2 cc Q=0,8 cc I=5,7 cc I=4,8 cc I=4,3 cc I=3,8 cc I=3,2 cc I=2,5 cc I=2,0 cc I=1,6 cc I=1,2 cc I=0,8 cc S2=24MA42(T)WAL S3=24MA42(T)WAL S2=24MA42(T)(H)SWAL Code Motor 31 24MF22S-HWA 24MA42(T)WAL/24MA42(T)(H)SWAL He2000 MA pump motor 24VDC Ø 125 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant Code Motor 35 24MA42-HSWAL 36 24MA42THSWAL 45 24MA42-WAL 46 24MA42TWAL 24MA42(T)WAL/24MA42(T)(H)SWAL -S2 & S3 Corresponding motor 24MF22S-HWAL-S2 & S3 Corresponding motor Code Pump 12 1,2 cc 16 1,6 cc 20 2,0 cc 25 2,5 cc 32 3,2 cc 38 3,8 cc 43 4,3 cc 48 4,8 cc 57 5,7 cc Code Pump 20 2,0 cc 25 2,5 cc 32 3,2 cc 38 3,8 cc 43 4,3 cc 48 4,8 cc 57 5,7 cc 24MF22S-HWAL He2000 MF pump motor 24VDC Ø 130 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
18 HE PUMPS AND DC MOTORS He2000 24MD22S-WALX2 He2200 24MD22S-HEX2 He2000 MD pump motor 24VDC Ø 112 mm n U P S2 S3 Eff 0 100 200 300 400 n [rpm] 0 2000 4000 6000 8000 U [V] 0 10 20 30 40 P [W] 0 1000 2000 3000 4000 Eff 0.0 .2 .4 .6 .8 S2[min] 0 10 20 30 40 S3[%] 0 10 20 30 40 I [A] I P = power n = speed Eff = efficiency S2 = continuous (min.) I = current S3 = intermittent (%) U = voltage He2000 24MD22-WALX He2200 24MD22-HEX He2000 MD pump motor 24VDC Ø 112 mm M [Nm] Torque 0 1 2 3 4 5 6 7 8 9 10 11 12 0 100 200 300 400 n [rpm] 0 2000 4000 6000 8000 U [V] 0 10 20 30 40 P [W] 0 1000 2000 3000 4000 Eff 0.0 .2 .4 .6 .8 S3[%] 0 20 40 60 80 S2[min] 0 20 40 60 80 I [A] n U Eff I P S3 S2 P = power n = speed Eff = efficiency S2 = continuous (min.) I = current S3 = intermittent (%) U = voltage Code Motor 33 24MD22S-WALX2 28 24MD22S-HEX2 Curve below shows motor performance only. To size a motor correctly, calculate “hydraulic power”: P(kW) = p(Bar) x Q(L/min) ÷ 600). Look in the diagram and find the torqueM(Nm) and rpm for the calculated power. Then calculate“pump displacement”D(cm3/rpm) for your neededworking pressure p(Bar): D(cm3/rpm) = (M(Nm) x 2π x 10 x 0, 9) ÷ p(bar). From the result, choose the closest, smaller, displacement of the standard pumps. Then check the flow Q(L(min) for the chosen pump Q(L/min)=((n/rpm) x D(cm3/rpm)) ÷ 900. From that reference, check the curves below for motor speed, current draw, S2 and S3 performance. S2 is the number of minutes a unit can operate at a certain workload before reaching the maximum allowable temperature. The unit must cool down until the motor temperature is less than 2°C from the ambient temperature before the same S2 value can be applied again. S3 is the maximum time in % per 10 minute period that a unit can work at a certain pressure/workload. For example, an S3 value of 30% = 3 min. for each 10 min. period, over and over again. Curve below shows motor performance only. Code Motor 34 24MD22-WALX 30 24MD22-HEX quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
19 TECHNICAL INFORMATION Symbols Flow Q Operating p pressure Internal diameter, d hydraulic cylinder Area of hydraulic A cylinder Piston force F Piston speed V Power requirement P for motor Pump displacement D Torque requirement M Equations Q = 0,06 x V x A 0,1 x A p = F 4 A = ∏ x d2 Max pressure p1 230 bar Intermittent p2 255 bar N m/s kW START SWITCHES Dimensional drawing 12/24 VDC start switch G G TYPICAL CIRCUIT P = p x Q 600 x Tot mm2 28 55.6 5.5 93.9 57 54 56 5.6 32 58 53 29 M8 93 + + Cyl. down Cyl. up M Code Start switch A None U 12VDC, MG and MH motor Ø80 V 24VDC, MG and MH motor Ø80 W 12VDC, MD and MA motor Ø112 X 24VDC, MD and MA motor Ø112 G 24VDC, MA motor, Heavy duty Ø125 U V W X U V W X Allowable fluids HL or HLP hydraulic oils according to DIN 51524. Biogradable fluids eg. Statoil Bio Pa. Before using other types of fluids, contact factory. Recomended viscosity 40-16mm2/s. Permissible cold start viscosity is 2000mm2/s. Contact factory before using fluids outside this range. Temperature min -25oC, max +80oC. Fluid cleanliness We recommend a cleanliness according to IS4406/1986 Code 18/14 or better to achieve optimal performance and lifetime. When operating outside these limits, see recommendations in “Allowable fluids”. PUMP INFO Common units l/min bar mm cm3/rev Nm M = D x p 62,8 x mek quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 20 TECHNICAL INFORMATION HE-BOX POWER PACKS From thewell-known andwell-reputedHesselman Classic (made by Concentric) the NewHE-Box Power Pack is developed. The base concept is the HE Power Pack,which, with a box in steel/TPE combination, is a hydraulic unit for easy mounting, tough conditions, and high serviceability. Grommets for hydraulic outlets and el.cables. 454 315 83,50 273,50 5 35 89 120 264 141,50 35 46 15,5 410 HE POWER PACK with box 1, 2 or 3 kW Performance HE POWER PACK with box 1 or 2 kW Performance Grommets for hydraulic outlets and el. cables. Attaching holes M10 (4x) 430 273,50 83,50 35 35 141,50 5 579 540 89 120 264 46 15,5 quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 21 30 29.5 90 Vertical reservoir 90 137 88 A 113 130 B 152 12 O' CLOCK 6 O' CLOCK PAD ’’A’’ 9 O'CLOCK 3 O'CLOCK 90 90 137 29.5 211 150 84 Ø80 151 Ø112 180 Ø112 155 Ø 116 Ø112 47 66 MH MG MD MD-HS MD 32 He1000 Dimensional drawing for power unit 12/24 VDC TECHNICAL INFORMATION Reservoir, length He1000 Weights, ~kg He1000 Basic version and add-on’s Kg Standard He1000 80mm 5 Standard He1000 112mm add-on (diff 80mm - 112 mm) +3.7 Add-on Cetop block He1000 +0.47/pc Add-on HE Box 400mm (box + cover) +6.4 Add-on HE Box 520mm (box + cover) +7.5 Basic version incl. plastic reservoir 1 l, 2/2 cartridgevalve, start solenoid. AC version excl motor and start solenoid. Weights also excludes oil and are approximate and depending on version of pumps, reservoirs and valving. Reservoir Codes Reservoir, Type Horizontal Vertical length V V (mm) Cylindrical AA V=0,5 l AB V=0,5 l A=172 Cylindrical AC V=0,7 l AD V=1,0 l A=249 Rectangular AE V=1,0 l AF V=1,0 l B=129 Rectangular AG V=1,4 l AH V=1,7 l B=164 Rectangular AJ V=2,0 l AK V=2,1 l B=199 Rectangular AL V=3,0 l AM V=3,8 l B=299 (V=Usable volumes in litres) quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 22 PAD A 260 Ø125 12 O'CLOCK 6 O'CLOCK 3 O'CLOCK 9 O'CLOCK 178 132 130 M10 228 Ø128 Ø125 Ø133 Ø134 276.7 186 Ø112 Ø116 196 170 164.5 Ø112 168 112 Ø 139,5 Ø112 174 MD-HS MD 32 MD MA MA-HS MF TECHNICAL INFORMATION He2000 / He2200 Dimensional drawing for power unit 12/24 VDC MD-HEX quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 23 40 Ø170 E D C 203 188 165 38 Ø124 152 198 55 43 47 66 Vertical reservoir Vertical reservoir Reservoir, length He2000 Weights, ~kg He2000 Basic version and add-on’s Kg Standard He2000 112mm 9.5 Standard He2000 125mm add-on (diff 112mm-125mm) +4.8 Standard He2000 AC (add-on Standard-112mm motor 3 + AC flange and connector Add-on Cetop block He2000 +0.7/pc Add-on HE Box 400mm (box + cover) +6.4 Add-on HE Box 520mm (box + cover) +7.5 Basic version incl. plastic reservoir 1 l, 2/2 cartridgevalve, start solenoid. AC version excl motor and start solenoid. Weights also excludes oil and are approximate and depending on version of pumps, reservoirs and valving. TECHNICAL INFORMATION Reservoir Codes Reservoir, Type Horizontal Vertical length V V (mm) 124 Plastic Cylindrical BA V=1,0 BB V=0,9 C=143 124 Plastic Cylindrical BC V=1,6 BD V=1,3 C=191 124 Plastic Cylindrical BE V=1,8 BF V=1,8 C=230 124 Steel Cylindrical BG V=1,5 BH V=1,5 D=230 124 Steel Cylindrical BJ V=2,8 BK V=2,9 D=306 170 Steel Cylindrical BL V=3,4 BM V=2,0 D=219 170 Steel Cylindrical BN V=5,6 BO V=4,4 D=328 170 Steel Cylindrical BP V=6,2 BQ V=5,6 D=397 165x203 Steel Rectangular BR V=6,3 BS V=7,0 E=306 165x203 Steel Rectangular BT V=10,6 BU V=12,1 E=471 (V = Usable volume in litres) quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 24 He1000/He2000/He2200 POWER PACK CODE KEYS Sect He1000 kit no. HE Box I Code He1000 Adaptor Size )F )F BEBQUPS t II Code He1000 Coil volt.+ valve type "" "EBQUPS ,JU t "& 7BMWF ,JU 7 OPSN DMPTFE t "& 7BMWF ,JU 7 OPSN DMPTFE t "& 7BMWF ,JU 7 OPSN DMPTFE t "EBQUPS ,JU t "- 7BMWF LJU 7 JO CMPDL t "- 7BMWF LJU 7 JO CMPDL t "- 7BMWF LJU 7 JO CMPDL t "EBQUPS LJU t "/ "EBQUPS LJU t "0 7BMWF LJU 7 DPEF "& XJUI NBOVBM PWFSSJEF t "0 7BMWF LJU 7 DPEF "& XJUI NBOVBM PWFSSJEF t "0 7BMWF LJU 7 DPEF "& XJUI NBOVBM PWFSSJEF t "EBQUPS LJU t "1 "EBQUPS LJU t $FUPQ CMPDL IFBE t "2 "EBQUPS LJU t $FUPQ CMPDL IFBE t $FUPQ CMPDL QDT t AR000 Adaptor kit 1303384 Cetop block, head 1303445 Cetop block, 2 pcs 1303403 III Code He1000 Pump 02 0,24 cm3 t 05 0,50 cm3 t 06 0,60 cm3 t 08 0,80 cm3 t 10 1,00 cm3 t 12 1,25 cm3 t 15 1,50 cm3 t 18 1,75 cm3 t 20 2,00 cm3 t IV Code He1000 Relief valve 4FUUJOH CBS FH CBS t V Code He1000 Flow control valve " /POF t & M NJO t ' M NJO t , M NJO t VI Code He1000 Motor .( )& NN t .( 5)& 5IFSN TX NN t .( )& NN t .( 5)& 5IFSN TX NN t .) )& NN t .) )& NN t .% " NN t .% " NN t .% 8" NN t .% 58" 5IFSN TX NN t .% 8" NN t .% 58" 5IFSN TX NN t .% 5)48" XJUI GBO NN t .% 5)48" XJUI GBO NN t .% -458" 5IFSN TX NN t .% -458" 5IFSN TX NN t Sect He1000 kit no. HE Box VII Code He1000 Reservoir AA 0,5 l usable, horizontal, cyl., plastic 1303484 AB 0,5 l usable, vertical, cyl., plastic 1303485 AC 0,7 l usable, horizontal, cyl., plastic 1303486 AD 1,0 l usable, vertical, cyl., plastic 1303487 AE 1,0 l usable, horizontal, rect., plastic 1303488 AF 1,0 l usable, vertical, rect., plastic 1303489 AG 1,4 l usable, horizontal, rect., plastic 1303490 AH 1,7 l usable, vertical, rect., plastic 1303491 AJ 2,0 l usable, horizontal, rect., plastic 1303492 AK 2,1 l usable, vertical, rect., plastic 1303493 AL 3,0 l usable, horizontal, rect., plastic 1303494 AM 3,8 l usable, vertical, rect., plastic 1303495 "/ M VTBCMF SFTFSWPJS LJU )F JO B CPY t VIII Code He1000 Motor terminal screw pos. 0 12 o'clock to pad A 3 Terminal bolts at 3 o'clock to pad A 6 Terminal bolts at 6 o'clock to pad A 5FSNJOBM CPMUT BU PhDMPDL UP QBE " t IX Code He1000 Start switch A None 6 7 NN BOE NN t 7 7 NN BOE NN t 8 7 NN t 9 7 NN t X Code He1000 Start switch position 0 12 o'clock to pad A 2 Relative to motor terminal 3 3 o'clock to pad A 6 6 o'clock to pad A PhDMPDL UP QBE " t A No switch XI Code He1000 Tube kit "" 5VCF LJU JODMVEFE JO SFTFSWPJS LJU t XII Code He1000 Breather position 0 12 o'clock to pad A 1 01.30 o'clock to pad A 3 3 o'clock to pad A 4 04.30 o'clock to pad A PhDMPDL UP QBE " t 6 6 o'clock to pad A 7 07.30 o'clock to pad A 9 9 o'clock to pad A XIII Code He1000 Coil/Lever pos on valve " PhDMPDL 5PXBSET NPUPS t # PhDMPDL 5PXBSET DFOUFS PG BEBQUPS t $ PhDMPDL 5PXBSET SFTFSWPJS t % PhDMPDL "XBZ GSPN DFOUFS PG BEBQUPS t / /POF t XIV Code He1000 Access 1 00 No accessories )& CPY NN t $PWFS UP NN CPY t "TTFNCMF LJU t )&2 CPY NN t $PWFS TPVOE BCTPSCFE NN CPY t #PY BTTFNCMZ LJU t XV Code He1000 Access 2 00 No accessories Example of Order Code Structure: He1 - AE024 - 05 - 150 - F - 15 - AD - 6 - C - 2 - AA - 0 - A - 00 - 00 Sect: I II III IV V VI VII VIII IX X XI XII XIII XIV XV To order a complete unit, simply work through the options below, creating an order code as shown in the example. He1000 POWER PACK CODE KEY quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 25 Example of Order Code Structure: He2 - AE024 - 43 - 150 - B - 25 - BE - 6 - W - 2 - AA - 0 - A - 00 - 00 Sect: I II III IV V VI VII VIII IX X XI XII XIII XIV XV Sect He2000 kit no. HE Box I Code He2000 Adaptor Size )F )F BEBQUPS t II Code He2000 Coil volt.+ valve type AA000 "EBQUPS ,JU t AE012 7BMWF ,JU 7 OPSN DMPTFE t AE024 7BMWF ,JU 7 OPSN DMPTFE t AE230 7BMWF ,JU 7 OPSN DMPTFE t "EBQUPS ,JU t AF012 7BMWF ,JU 7 OPSN DMPTFE JO CMPDL t AF024 7BMWF ,JU 7 OPSN DMPTFE JO CMPDL t AF230 7BMWF ,JU 7 OPSN DMPTFE JO CMPDL t "EBQUPS ,JU t 7BMWFCMPDL ,JU t AG012 7BMWF ,JU 7 Y OPSN DMPTFE JO CMPDL t AG024 7BMWF ,JU 7 Y OPSN DMPTFE JO CMPDL t AG230 7BMWF ,JU 7 Y OPSN DMPTFE JO CMPDL t "EBQUPS ,JU t AL012 7BMWF LJU 7 JO CMPDL t AL024 7BMWF LJU 7 JO CMPDL t AL230 7BMWF LJU 7 JO CMPDL t "EBQUPS LJU t 7BMWFCMPDL LJU t AT000 "EBQUPS ,JU t .BOVBMMZ PQFS SFMFBTF WBMWF JO CMPDL t AN000 "EBQUPS LJU t 1PSU QMVH LJU t AO012 7BMWF LJU 7 DPEF "& XJUI NBOVBM PWFSSJEF t AO024 7BMWF LJU 7 DPEF "& XJUI NBOVBM PWFSSJEF t AO230 7BMWF LJU 7 DPEF "& XJUI NBOVBM PWFSSJEF t "EBQUPS LJU t AP000 "EBQUPS LJU t $FUPQ CMPDL IFBE t AQ000 Adaptor kit 1303404 Cetop block, head 1303427 Cetop block, 1 pcs 1303428 AR000 Adaptor kit 1303404 Cetop block, head 1303429 Cetop block, 2 pcs 1303430 AS012 "EBQUPS LJU t 7BMWF LJU 7 BOE JO CMPDL t 7BMWF CMPDL LJU t AS024 "EBQUPS LJU t 7BMWF LJU 7 BOE JO CMPDL t 7BMWFCMPDL LJU t III Code He2000 Pump 08 DN t 12 DN t 16 DN t 20 DN t 26 DN t 32 DN t 38 DN t 43 DN t 48 DN t 57 DN t 80 DN 82 t 81 DN 82 t 82 DN 82 t 83 DN 82 t 84 DN 82 t 85 DN 82 t 86 DN 82 t 87 DN 82 t 88 DN 82 t IV Code He2000 Relief valve *** 4FUUJOH CBS FH CBS EJHJUT t V Code He2000 Flow control valve A None E M NJO t K M NJO t M M NJO t N M NJO t R M NJO t B M NJO t VI Code He2000 Motor 22 .% " NN t 32 24MD32A Ø 112 mm 1303709 t 20 .% 8" NN t 21 .% 58" 5IFSN TX NN t 25 .% 8" NN t 26 .% 58" 5IFSN TX NN t 35 24MA42-HSWAL Ø 125 mm fan 1303470 36 24MA42THSWAL (Therm.sw.) Ø 125 mm fan 1303471 ." 8"- NN t Sect He2000 kit no. HE Box VI Code He2000 Motor 27 .% 5)48" XJUI GBO NN t 28 .% 5)48" XJUI GBO NN t 29 .% -458" 5IFSN TX NN t 30 .% -458" 5IFSN TX NN t 31 24MF22S-HWA Ø 134 mm 1303606 .% 4 8"-9 t .% 8"-9 t 50 AC flange B14-71 1303480 51 AC flange B14-80 1303481 52 AC flange B14-90 1303482 53 AC flange B14-100 1303483 VII Code He2000 Reservoir BA 1,0 l usable, horizontal, cyl., plastic 1303496 BB 0,9 l usable, vertical, cyl., plastic 1303497 BC 1,6 l usable, horizontal, cyl., plastic 1303498 BD 1,3 l usable, vertical, cyl., plastic 1303499 BE 1,8 l usable, horizontal, cyl., plastic 1303500 BF 1,8 l usable, vertical, cyl., plastic 1303501 BG 1,5 l usable, horizontal, cyl., steel 1303502 BH 1,5 l usable, vertical, cyl., steel 1303503 BJ 2,8 l usable, horizontal, cyl., steel 1303504 BK 2,9 l usable, vertical, cyl., steel 1303505 BL 3,4 l usable, horizontal, cyl., steel 1303506 BM 2,0 l usable, vertical, cyl., steel 1303507 BN 5,6 l usable, horizontal, cyl., steel 1303508 BO 4,4 l usable, vertical, cyl., steel 1303509 BP 6,2 l usable, horizontal, cyl., steel 1303510 BQ 5,6 l usable, vertical, cyl., steel 1303511 BR 6,3 l usable, horizontal, rect., steel 1303512 BS 7,0 l usable, vertical, rect., steel 1303513 BT 10,6 l usable, horizontal, rect., steel 1303514 BU 12,1 l usable, vertical, rect., steel 1303515 BV M VTBCMF SFTFSWPJS LJU )F JO B CPY t VIII Code He2000 Motor terminal screw pos. 0 12 o'clock to pad A 3 Terminal bolts at 3 o'clock to pad A 6 Terminal bolts at 6 o'clock to pad A 9 5FSNJOBM CPMUT BU PhDMPDL UP QBE " t IX Code He2000 Start switch A /POF t W 7 NN t X 7 NN t G 7 NN IFBWZ EVUZ 48 1- t X Code He2000 Start switch position 0 12 o'clock to pad A 2 Relative to motor terminal 3 3 o'clock to pad A 6 6 o'clock to pad A 9 PhDMPDL UP QBE " t A No switch XI Code He2000 Tube kit AA 5VCF LJU JODMVEFE JO SFTFSWPJS LJU t XII Code He2000 Breather position 0 12 o'clock to pad A 1 PhDMPDL UP QBE " t 3 3 o'clock to pad A 6 6 o'clock to pad A 9 9 o'clock to pad A XIII Code He2000 Coil/Lever pos on valve A PhDMPDL 5PXBSE NPUPS t B PhDMPDL "XBZ GSPN DFOUFS PG BEBQUPS t C PhDMPDL 5PXBSE SFTFSWPJS t D PhDMPDL 5PXBSE DFOUFS PG BEBQUPS t N /POF t XIV Code He2000 Access 1 00 No accessories 03 Handpump 1303524 28 )& CPY NN t 28 $PWFS UP NN CPY t 28 #PY BTTFNCMZ LJU t 29 )&2 CPY NN t 29 $PWFS TPVOE BCTPSCFE NN CPY t 29 #PY BTTFNCMZ LJU t 30 )& CPY NN CPY t 30 $PWFS UP NN CPY t 30 #PY BTTFNCMZ LJU t 31 )&2 CPY NN t 31 $PWFS TPVOE BCTPSCFE NN )F CPY t 31 Box assembly kit XV Code He2000 Access 2 00 No accessories He2000 POWER PACK CODE KEY quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Concentric AB-He1000 He2000 He2200-GB-2011-7 26 Example of Order Code Structure: He22 - BE024 - 73 - 150 - K - A - 25 - BA - 3 - W - 6 - AA - 0 - A - 00 - 00 Sect: I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI Sect He2200 kit no. HE Box VIII Code He2200 Reservoir BA 1,0 l usable, horizontal, cyl., plastic 1303838 BB 0,9 l usable, vertical, cyl., plastic 1303839 BC 1,6 l usable, horizontal, cyl., plastic 1303840 BD 1,3 l usable, vertical, cyl., plastic 1303841 BE 1,8 l usable, horizontal, cyl., plastic 1303842 BF 1,8 l usable, vertical, cyl., plastic 1303843 BG 1,5 l usable, horizontal, cyl., steel 1303844 BH 1,5 l usable, vertical, cyl., steel 1303845 BJ 2,8 l usable, horizontal, cyl., steel 1303846 BK 2,9 l usable, vertical, cyl., steel 1303847 BL 3,4 l usable, horizontal, cyl., steel 1303848 BM 2,0 l usable, vertical, cyl., steel 1303849 BN 5,6 l usable, horizontal, cyl., steel 1303850 BO 4,4 l usable, vertical, cyl., steel 1303851 BP 6,2 l usable, horizontal, cyl., steel 1303852 BQ 5,6 l usable, vertical, cyl., steel 1303853 BR 6,3 l usable, horizontal, rect., steel 1303854 BS 7,0 l usable, vertical, rect., steel 1303855 BT 10,6 l usable, horizontal, rect., steel 1303856 BU 12,1 l usable, vertical, rect., steel 1303857 BV M VTBCMF SFTFSWPJS LJU )F JO B CPY t IX Code He2200 Motor terminal screw pos. 0 12 o'clock to pad A 3 Terminal bolts at 3 o'clock to pad A 6 Terminal bolts at 6 o'clock to pad A 9 5FSNJOBM CPMUT BU PhDMPDL UP QBE " t X Code He2200 Start switch A /POF t W 7 NN t X 7 NN t G 7 NN IFBWZ EVUZ 48 1- t XI Code He2200 Start switch position 0 12 o'clock to pad A 2 Relative to motor terminal 3 3 o'clock to pad A 6 6 o'clock to pad A 9 PhDMPDL UP QBE " t A No switch XII Code He2200 Tube kit AA 5VCF LJU JODMVEFE JO SFTFSWPJS LJU t AB Tube kit for adapter codes BA, BE, BF, BG, BH 1303859 XIII Code He2200 Breather position 0 12 o'clock to pad A 1 PhDMPDL UP QBE " t 3 3 o'clock to pad A 6 6 o'clock to pad A 9 9 o'clock to pad A XIV Code He2200 Coil/Lever pos on valve A PhDMPDL 5PXBSE NPUPS t B PhDMPDL "XBZ GSPN DFOUFS PG BEBQUPS t C PhDMPDL 5PXBSE SFTFSWPJS t D PhDMPDL 5PXBSE DFOUFS PG BEBQUPS t N /POF t XV Code He2200 Access 1 00 No accessories 03 Handpump 1303793 28 )& CPY NN t 28 $PWFS UP NN CPY t 28 #PY BTTFNCMZ LJU t 29 )&2 CPY NN t 29 $PWFS TPVOE BCTPSCFE NN CPY t 29 #PY BTTFNCMZ LJU t 30 )& CPY NN CPY t 30 $PWFS UP NN CPY t 30 #PY BTTFNCMZ LJU t 31 )&2 CPY NN t 31 $PWFS TPVOE BCTPSCFE NN )F CPY t 31 Box assembly kit XVI Code He2200 Access 2 00 No accessories Sect He2200 kit no. HE Box I Code He2200 Adaptor Size )F )F BEBQUPS t II Code He2200 Coil volt.+ valve type BA000 Adaptor kit 1303786 BE012 Valve kit 12V 2/2 NC 1303386 BE024 Valve kit 24V 2/2 NC 1303387 Adaptor kit 1303756 BF012 Valve kit 12V 2/2 + 2/2 proportional 1303787 BF024 Valve kit 24V 2/2 + 2/2 proportional 1303788 Adaptor kit 1303757 BG012 Valve kit 12V 2x 2/2 proportional 1303789 BG024 Valve kit 24V 2x 2/2 proportional 1303790 Adaptor kit 1303758 BH012 Valve kit 12V 2/2 proportional 1303791 BH024 Valve kit 24V 2/2 proportional 1303792 Adaptor kit 1303759 BL012 Valve kit 12V 4/2 1303392 BL024 Valve kit 24V 4/2 1303393 Adaptor kit 1303760 BM012 Valve kit 12V 2/2 + 3/2 1303704 BM024 Valve kit 24V 2/2 + 3/2 1303705 Adaptor kit 1303761 III Code He2200 Pump 08 DN t 12 DN t 16 DN t 20 DN t 26 DN t 32 DN t 38 DN t 43 DN t 48 DN t 57 DN t 80 DN 82 t 81 DN 82 t 82 DN 82 t 83 DN 82 t 84 DN 82 t 85 DN 82 t 86 DN 82 t 87 DN 82 t 88 DN 82 t IV Code He2200 Relief valve *** 4FUUJOH CBS FH CBS EJHJUT t V Code He2200 Flow control valve 1 (only applicable in combination with Adapter code BE, BF and BM) A /POF t E M NJO t K M NJO t M M NJO t N M NJO t R M NJO t B M NJO t VI Code He2200 Flow control valve 2 (only appliable in combination with Adapter code BG, BH and BL) A /POF t ** Setting 10-35 l/min, eg 12 litres (2 digits) VII Code He2200 Motor 20 .% )& t 22 .% )& t 24 24MA42-HE 1303764 t 26 24MF22S-HE 1303465 .% 4 )&9 t .% )&9 t He2200 POWER PACK CODE KEY quality products for mechanical & fluid power ~ jbj Techniques Limited, www.jbj.co.uk UK distributor for Concentric Hydraulics
Cast Iron Pumps Heavy Duty GC Series Pumps Displacements 1.06 to 11.65 cc GC Series High/Low Pumps High Pressure Displacements 1.06 to 4.22 cc Low Pressure Displacements 4.22 to 12.71 cc Maximum Pressure 276 bar Maximum Speed 4,000 rpm W-Series Pumps W100 Displacements 0.50 to 2.00 cc W300 Displacements 0.80 to 5.70 cc W600 Displacements 4 to 12 cc W900 Displacements 5 to 31 cc W1200 Displacements 25 to 33 cc W1500 Displacements 19 to 50 cc Maximum Pressure 276 bar Maximum Speed 500 to 4,000 rpm D Series Pumps Displacements 03.80 to 22.85 cc D Series High/Low Pumps High Pressure Displacements 7.62 cc Low Pressure Displacements 15.24 to 22.86 cc Maximum Pressure 207–276 bar Maximum Speed 3,600–4,000 rpm WK900 CALMA Pumps Displacements 5 to 27 cc Maximum Pressure 230 bar Maximum Speed 4,000 rpm F12 & F15 Ferra Series Pumps F12 Displacements 16 – 41 cc F15 Displacements 19 to 50 cc Maximum Pressure 276 bar Maximum Speed 3,600 rpm Cast Iron Displacements 1.06 to 161 cc Speed Up to 10,000 rpm Aluminum Displacements 4 to 50 cc Speed Up to 4,000 rpm Flow Dividers Fluid Motors GC & D Series GC Displacements 1.58 to 8.47 cc D Displacements 3.8 to 13.32 cc Maximum Pressure 310 bar Maximum Input Flow Per Section 14 gpm (53 lpm) Aluminum Pumps Medium/Light Duty F20/F30 Pumps & F20-LS/F30-LS Load Sense Ferra Series Pumps Displacements 23 to 161 cc Maximum Pressure 276 bar Maximum Speed 3,600 rpm PUMPS & MOTORS
Getting the most out of your machinery often depends on close integration between all components. An organisation that manufactures and integrates all the diverse components of a drivetrain provides the experience to help you select the best component combination for your application. jbj Techniques’ in-house design team and manufacturing facility provide tailored solutions for your applications at competitive prices with quick delivery. The following examples are a simplistic view of how jbj Techniques assists customers. Hydraulic Adaptors Designed primarily to allow the close coupling of hydraulic pumps to a variety of prime movers, such as diesel / petrol engines, electric, air or hydraulic motors, they can also be used in the connection from prime mover to alternative driven parts i.e. gear boxes, generators, water or vacuum pumps etc. An additional range of engine front PTO adaptors, which provide additional connection between the engine pulley and the driven part are also available. The kit comprises of a and flexible bellhousing drive that are fully machined to suit the coupling driving and driven components. These can be to suit either shaft to shaft, flange (flywheel) to shaft or even flange to flange connections. Getting the most out of your equipment will demand close integration between all components. In specifying jbj Techniques as your preferred supplier, you will have selected a company with the experience to specify, manufacture and integrate all of the diverse components that will ensure the best component combination for your application. jbj's in house design team and manufacturing facility provide tailored solutions for your applications at competitive pricing and on-time deliveries. Pump shaft alignment is key to preventing unnecessary wear and damage to the pump shaft seal and bearing. Improper alignment may lead to premature pump failure. Also to be considered are unwanted torsional resonant frequencies in the system which can quickly cause damage to components in the drivetrain and reduce system life and performance. Improper pump installation can lead to premature failure, increased maintenance costs and reduced production levels of final product. jbj Techniques can advise on the correct installation of into Industrial / hydraulic pumps mobile / marine / machine tool / agricultural / offshore industries and can specify complete driveline systems from their extensive range of components which are available from stock or manufactured to order, albeit simple or complex, standard or bespoke. Electric Motor – Hydraulic Pump Adaptors (safe area) jbj Techniques Limited offer the most comprehensive range of in Europe. bellhousings Designed to connect electric motors with frame size IEC D56 - D400 (0.06kW – 750kW) and can be compatible with electric motor 'B5' or 'B14' flange configurations. Accompanying the metric frame units above is a complete range of mountings to suit Nema and imperial frame motors with 'C' face or 'D' flange fitments. With fully machined , torsionally flexible couplings or available, jbj ensure torsionally rigid couplings the most suitable combination is selected for the application in hand. As an example spider couplings are available in various materials including aluminium, grey cast iron, nodular iron, steel and stainless steels and can be finish machined with parallel, taper or splined bores to DIN, SAE, ANSI or ISO standards. Bellhousings can be manufactured in aluminium or cast iron material as standard, however, units can be produced in a variety of exotic materials on request. The aluminium product range is produced in either monoblock or composite formats giving great flexibility in design and allows for early delivery time, often with same or next day delivery possibilities. For applications where low noise levels are a quality products for mechanical & fluid power #DriveLineHarmony www.jbj.co.uk an excellence in engineering
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