GRID COUPLINGS 10 15 Quality Products for Mechanical & Fluid Power
JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED When using Lovejoy products, you must follow these instructions and take the following precautions. Failure to do so may cause the power transmission product to break and parts to be thrown with sufficient force to cause severe injury or death. Refer to this Lovejoy Catalog for proper selection, sizing, horsepower, torque range, and speed range of power transmission products, including elastomeric elements for couplings. Follow the installation instructions included with the product, and in the individual product catalogs for proper installation of power transmission products. Do not exceed catalog ratings. During start up and operation of power transmission product, avoid sudden shock loads. Coupling assembly should operate quietly and smoothly. If coupling assembly vibrates or makes beating sound, shut down immediately, and recheck alignment. Shortly after initial operation and periodically thereafter, where applicable, inspect coupling assembly for: alignment, wear of elastomeric element, bolt torques, and flexing elements for signs of fatigue. Do not operate coupling assembly if alignment is improper, or where applicable, if elastomeric element is damaged, or worn to less than 75% of its original thickness. Do not use any of these power transmission products for elevators, man lifts, or other devices that carry people. If the power transmission product fails, the lift device could fall resulting in severe injury or death. For all power transmission products, you must install suitable guards in accordance with OSHA and American Society of Mechanical Engineers Standards. Do not start power transmission product before suitable guards are in place. Failure to properly guard these products may result in severe injury or death from personnel contacting moving parts or from parts being thrown from assembly in the event the power transmission product fails. If you have any questions, contact the Lovejoy Engineering Department at 1-630-852-0500. Safety Warning JW www.jbj.co.uk/gridcouplings.html
Table of Contents Overview......................................................................................................................................216..................... GD-4 Selection Process........................................................................................................................217..................... GD-5 Application Service Factors > Selection Data..............................................................................219..................... GD-7 Grid Coupling Selection Worksheet.............................................................................................221..................... GD-9 Standard Coupling > Performance Data......................................................................................222................... GD-10 Standard Coupling > Dimensional Data.......................................................................................223................... GD-11 Spacer Style > Performance / Dimensional Data.........................................................................224................... GD-12 Spacer Style > Spacer Hub Selection..........................................................................................225................... GD-13 Misalignment Capability > Item Selection....................................................................................226................... GD-14 Industry Standard Interchange Chart > Item Selection................................................................227................... GD-15 Grid Coupling Hubs – Inch Bore / Keyway > Item Selection........................................................228................... GD-16 Grid Coupling Hubs – Metric Bore / Keyway > Item Selection.....................................................229................... GD-17 Grid Coupling – Taper Lock Hubs > Item Selection.....................................................................230................... GD-18 Grid Coupling – Component Part Numbers > Item Selection......................................................231................... GD-19 Running Section Page No. Page No. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED www.jbj.co.uk/gridcouplings.html
216 GD-4 Overview The Power of Torsional Dampening Lovejoy is pleased to be able to provide quality grid couplings covering a large number of industry standard sizes and lengths. The Lovejoy grid style coupling has proven itself in performance and popularity over a wide range of applications. Lovejoy’s grid style coupling design has demonstrated its ability to dampen vibration by as much as 30% and can cushion shock loads that could cause damage to both the driving and driven equipment. The tapered grid spring design absorbs impact energy by spreading the energy out over the full length of the grid spring thus reducing the magnitude of the torque spikes. The Lovejoy design uses a curved hub tooth profile which creates a progressive contact with the flexible grid spring as the application torque increases. This feature provides a more effective and efficient transmission of power in properly aligned couplings. Lovejoy’s versatile design of industry standard hubs and grid springs for both horizontal and vertical cover styles allow Lovejoy couplings to be interchangeable with other industry standard grid couplings and components. Proper grid coupling installation and maintenance can add to a longer coupling life. Grid spring replacement is simple and can be performed at a fraction of the cost and time of a complete coupling. Features ■■High tensile, shot-peened alloy steel grid springs and precision machined hubs ensure superior coupling performance and long life. ■■Lovejoy’s grid couplings with tapered grids are designed to be interchangeable with other industry standard grid couplings with both horizontal and vertical grid covers. ■■Lovejoy grid couplings are designed for ease of installation and maintenance reducing labor and downtime costs. ■■The torsional flexibility and resilience of Lovejoy grid couplings helps reduce vibration and cushions shock and impact loads. ■■Cover fasteners can be provided in either Inch or Metric sizes. ■■Excellent for use in applications where the equipment is close coupled or spaced apart requiring a spacer style coupling arrangement. ■■Stock spacer designs are available or requests for custom spacer lengths can be addressed by Lovejoy engineering. Horizontal Split Cover Design ■■Ideal for limited space ■■Allows easy access to the grid spring ■■Well suited for reversing applications ■■Lightweight die-cast aluminum grid cover Vertical Split Cover Design ■■Ideal for higher operating speeds ■■Allows easy access to the grid spring ■■Cover is manufactured from stamped steel for strength Full Spacer Design – Horizontal Cover ■■Drop-out design ideal for pump applications and servicing ■■Stock sizes 1020 thru 1090 ■■Lightweight die-cast aluminum grid cover Half Spacer Design – Horizontal Cover ■■Offers additional BSE dimensions ■■Lightweight die-cast aluminum grid cover JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED WARNING You must refer to page GD-2 (page 214) for Important Safety Instructions and Precautions for the selection and use of these products. Failure to follow the instructions and precautions could lead to severe injury or death. www.jbj.co.uk/gridcouplings.html
217 GD-5 Selection Process The following information is necessary when making a Grid coupling selection: ■■Description of motor or engine, the horse power (or KW), and RPM at slowest coupling speed while under load ■■Description of the driven equipment ■■Shaft and keyway sizes and the type of fit for driver and driven equipment (clearance or interference)** ■■Shaft separation (BSE) ■■Physical space limitations (see Application Worksheet) ■■Determine what the environmental conditions will be, such as temperature, corrosive conditions, interference from surrounding structures, etc. ** By default, sizes 1020 – 1090 will be clearance fit, sizes 1100 – 1200 will be interference fit. ** Lovejoy machines all bores and keyways to meet the dimensional and tolerance specifications per ANSI/AGMA 9002-B04 for inch bores, or ISO 286-2 for metric bores. Typical grid couplings consist of two grid hubs, a grid spring, and a cover assembly. When the shaft separation requires a spacer style coupling, the coupling will consist of two shaft hubs, two spacer hubs, a grid spring, and a horizontal cover assembly. The following charts are available to assist in making the best possible grid coupling selection: ■■Coupling Selection Worksheet, Page GD-9 ■■Grid Standard Interchange Chart, Page GD-15 ■■Application Service Factors, Pages GD-7 and GD-8 ■■General Service Factors, Page GD-6 (bottom) ■■Performance and Dimensional Page GD-10 thru GD-11 Data for Standard Grid Couplings ■■Performance and Dimensional Page GD-12 Data for Spacer Grid Couplings ■■Grid Coupling Part Numbers Page GD-16 thru GD19 for Standard Components Formulas Used To Calculate Torque: Application Torque (in-lbs) = ( horse power x 63025 ) RPM Application Torque (Nm) = ( horse power x 9550 ) RPM Selection Torque = Application Torque x Service Factor High Peak Loads and Brake Applications For applications where high peak loads or high braking torques might be present, the following additional information will be necessary: ■■System peak torque and frequency ■■Duty cycle ■■Brake torque rating The selection torque formula is similar to the formula shown above except that the application torque should be doubled prior to applying the service factor. Application Torque (in-lbs) = ( horse power x 63025 ) RPM Application Torque (Nm) = ( horse power x 9550 ) RPM Selection Torque = 2 x Application Torque x Service Factor Please feel free to contact Lovejoy Application Engineering or Technical Support for assistance with additional grid coupling questions. Step 1: Determine the application torque using the formula shown above. Step 2: Select the Service Factor from the charts on pages GD-7 and GD-8. For applications not displayed use the chart shown to the right. Determine the Selection Torque using the formula shown above. Step 3: Using the selection torque as calculated, refer to the Performance Chart on page GD-10 to determine the minimum size grid coupling that will accommodate the torque. Step 4: Compare the maximum bore for the size selected and ensure the required bore sizes do not exceed the maximum allowable. If the required bore size is larger, step up to the next size coupling and check to see if the bore sizes will fit. Step 5: Using the selected coupling size, compare the bore and keyway sizes with the charts located on pages GD-16 thru GD-17 for UPC part numbers. Step 6: Contact your local industrial supplier with the part numbers to place your order. See the Selection Example process on the next page. Grid Coupling Selection Process JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Steps In Selecting A Grid Coupling www.jbj.co.uk/gridcouplings.html
218 GD-6 Selection Process Application Description A company would like to use a grid coupling to connect a standard AC electric motor to a rotary lobe compressor. The electric motor is rated for 60 horsepower running at 1,760 RPM. The shaft size on the electric motor (driver) is 2-1/8 inches with a standard 1/2” square key. The shaft size on the compressor (driven) is 48 millimeters with a standard 14mm key. Both the motor and compressor shaft are 3 inches long and the gap (BSE) between the shaft ends is 1/8 inch. The following steps provide an excellent selection process that will work for most standard grid coupling selections. For assistance in this selection process, feel free to contact Lovejoy Application Engineering or Technical Support. Step 1: Using the information provided by the customer, determine the application torque: Application Torque (in-lbs) = ( horse power x 63025 ) RPM for this example: Application Torque (in-lbs) = ( 60 x 63025 ) = 2,149 in-lbs 1,760 Step 2: Select the application service factor from the chart on pages GD-7 and GD-8 to determine which value best corresponds to an electric motor driven rotary lobe style compressor. In the charts find the application category ‘Compressors’, ‘Rotary lobe and vane’, and under the column for ‘Electric Motors’, is the service factor number 1.25. If the service factor did not appear on the service factor charts for the defined application, a generic value could be selected from the chart located on the right side of this page. Step 3: Calculate the Selection Torque for the application: Selection Torque = Application Torque x Service Factor Selection Torque = 2,149 in-lbs x 1.25 = 2,687 in-lbs Step 4: Reference the Grid Coupling Performance and Dimensional data on pages GD-10 and GD-11. Use the Selection Torque to make an initial selection based on the nominal torque allowed for the coupling size. The first coupling size that can accommodate 2,687 in-lbs or torque is the size 1050 grid coupling with a nominal torque rating of 3,850 in-lbs. Step 5: Note, that the electric motor’s 2-1/8 inch shaft diameter exceeds the maximum allowable bore size for a size 1050 coupling which is 1-7/8 inches. Using the same chart, scan the column for maximum bore sizes and find the first coupling size larger than the 1050 that will accommodate the 2-1/8 inch bore size. The size 1060 coupling will accommodate the 2-1/8 inch bore. The horizontal cover can be selected since the application speed of 1,760 RPM does not exceed the coupling’s maximum speed of 4,350 RPM. Step 6: Prior to finalizing the 1060 selection, it is always a good idea to review all of the coupling details to ensure the correct coupling has been selected. The following are the comparisons usually made. 1060 Coupling Application Acceptable? Torque: 6,050 in-lbs 2,687 in-lbs yes Bore Size: 2-1/8” max 2-1/8” yes BSE 0.13” 1/8” yes Speed 4,350 RPM 1,760 RPM yes Mount length 5.13” OAL 6-1/8” yes Check the Grid Series Misalignment Chart to ensure the application meets the misalignment requirements. If the items above are acceptable and the application misalignment falls within the allowable range of the 1060 grid coupling, the 1060 grid coupling appears to be the correct coupling for this application. Step 7: Using the UPC Selection tables on Pages GD-16 thru GD-19, find the required hubs for the corresponding coupling size and the required Cover and Grid Assembly. 1060 Hub Bore 2-1/8” see page GD-16, use 05491 1060 Hub Bore 48mm see page GD-17, use 05815 1060 Horizontal Cover and Grid assembly with inch hardware see page GD-18, use 05353 Prefix all grid coupling part numbers with 697904 Selection Example JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Typical Applications for Electric Motor or Turbine Driven Equipment Typical Service Factor Constant Torque such as Centrifugal Pumps, Blowers, and Compressors. 1.0 Continuous Duty with some torque variations including Printing Presses, Extruders, Forced Draft Fans. 1.5 Light shock loads from Briquetting Machine, Rubber Calendar, or Crane and Hoist. 2.0 Moderate shock loading as expected from a Car Dumper, Reciprocating Feeder, or Vibrating Screen. 2.5 Heavy Shock load with some negative torques from Crushers, Manipulators, and Braking Drum. 3.0 For applications like Reciprocating Compressors with frequent torque reversals which do not necessarily cause reverse rotations, contact Lovejoy Technical Support. General Service Factors www.jbj.co.uk/gridcouplings.html
219 GD-7 Application Service Factors Selection Data Application Service Factors Chart 1 Aggregate Processing, Cement, Mining Kilns; Tube, Rod and Ball Mills Dryer, Rotary, Hammermill or Hog,Tumbling Mill or Barrel, Direct or on L.S. Shaft of Reducer, with Final Drive of Single Helical or Herringbone Gears...1.75 2.75 2.25 Grizzly, Direct or on L.S. Shaft of Reducer, with Final Drive of Machined Spur Gears...........2.00 3.00 2.50 Crushers, Ore or Stone................2.50 * * Brewing and Distilling Bottle and Can Filling Machines, Brew Kettle................................1.00 2.00 1.50 Cookers, Continuous Duty, Mash Tub...................................1.25 2.25 1.75 Lauter Tub....................................1.50 2.50 2.00 Clay Working Industry Brick Press, Briquette Machine, Clay Working Machine, Plug Mill.....................................1.75 2.75 2.25 Dredges Conveyors....................................1.25 2.25 1.75 Maneuvering Winch, Pumps (Uniform Load), Utility Winch....1.50 2.50 2.00 Cable Reel, Screen Drive, Stacker......................................1.75 2.75 2.25 Cutter Head, Jig Drive..................2.00 3.00 2.50 Food Industry Bottling, Can Filling Machine.......1.00 2.00 1.50 Cereal Cooker..............................1.25 2.25 1.75 Beet Slicer, Dough Mixer, Meat Grinder.............................1.75 2.75 2.25 Lumber Rolls, Non-Reversing, Sawdust Conveyor....................1.25 2.25 1.75 Band Resaw, Sorting Table..........1.50 2.50 2.00 Circular Resaw, Cut-off, Planer, Slab Conveyor, Trimmer...........1.75 2.75 2.25 Edger, Head Rig, Hog, Log Haul, Rolls, Reversing...............2.00 3.00 2.50 Gang Saw (Reciprocating)................Refer To Lovejoy Metal Rolling Mills1 Soaking Pit Cover Drives - Lift.....1.00 2.00 1.50 Coilers (Up or Down) Cold Mills only, Cooling Beds, Mill Tables Hot Bed or Transfer, Non-Reversing..............1.50 2.50 2.00 Reel Drives, Slitters, Steel Mill only, Wire Drawing Machinery..1.75 2.75 2.25 Coilers (Up or Down) Hot Mills only, Coke Plants Door Opener, Drawbench, Furnace Pushers, Hot and Cold Saws, Ingot Cars, Mill Tables Runout, Non-Reversing, Non-Plugging, Screwdown, Seamless Tube Mills -Thrust Block, Tube Conveyor Rolls, Reeler, Kick Out, Soaking Pit Cover Drives - Travel, Straighteners, Unscramblers...............................2.00 3.00 2.50 Coke Plants Pusher Ram Drive, ........................................2.50 * * Coke Plants Pusher or Larry Car Traction Drive, Feed Rolls-Blooming Mills, Manipulators, Mill Tables Roughing Breakdown Mills, Runout, Reversing, Seamless Tube Mills Piercer, Sideguards...........3.00 * * Cold Mills, Hot Mills, Merchant Mills, Rod Mills, Skelp Mills........Refer To Lovejoy Oil Industry Chiller...........................................1.25 2.25 1.75 Paraffin Filter Press......................1.50 2.50 2.00 Oilwell Pumping (not over 150% Peak Torque), Rotary Kiln.........2.00 3.00 2.50 Paper Mills Bleachers, Coaters, Stock Pumps, Centrifugal Constant Speed........................................1.00 2.00 2.50 Converting Machine, Felt Stretcher, Stock Pumps, Centrifugal Frequent Speed Changes Under Load................1.25 2.25 1.75 Line Shaft, Reel, Rewinder, Winder, Stock Chest, Washer, Thickener...................................1.50 2.50 2.00 Beater, Pulper, Calender, Couch, Cylinder, Dryer, Pulp Grinder, Fourdrinier, Press, Suction Roll...............................1.75 2.75 2.25 Barker Auxiliary, Hydraulic, Mechanical, Barking Drum L.S. Shaft of Reducer with Final Drive-Helical or Herringbone Gear, Cutter, Felt Whipper, Jordan, Log Haul.......................2.00 3.00 2.50 Barking Drum L.S. Shaft of Reducer with Final DriveMachined Spur Gear, Chipper..2.50 * * Barking Drum L.S. Shaft of Reducer with Final Drive-Cast Tooth Spur Gear........................3.00 * * Rubber Industry Tire/Tube Press Opener (Peak Torque)......................................1.00 2.00 1.50 Extruder, Mixing Mill, Refiner or Sheeter (Five or More in Line), Tuber, Strainer, Pelletizer, Warming Mill (Three or More in Line).......................................1.75 2.75 2.25 Calender, Mixing Mill, Refiner or Sheeter (Three/Four in Line), Warming Mill (One/Two in Line).......................................2.00 3.00 2.50 Cracker, Plasticator, Mixing Mill, Refiner or Sheeter (One/Two in line), Intensive or Banbury Mixer, Tire Building Machine, Washer........2.50 * * Sewage Disposal Equipment Bar Screen, Chemical Feeders, Collectors, Dewatering Screen, Grit Collector................1.00 2.00 1.50 Sugar Industry Mill Stands, Turbine Driven with all Helical or Herringbone Gears.........................................1.50 2.50 2.00 Cane Carrier & Leveler, Electric Drive or Steam Engine Drive with Helical Herringbone, or Spur Gears with any Prime Mover.........................................1.75 2.75 2.25 Cane Knife & Crusher..................2.00 3.00 2.50 Electric Motor w/ Standard Torque Reciprocating Engines-4/5 Cylinder Reciprocating Engines-6 or more Cyl Service Factors Electric Motor w/ Standard Torque Reciprocating Engines-4/5 Cylinder Reciprocating Engines-6 or more Cyl Service Factors Electric Motor w/ Standard Torque Reciprocating Engines-4/5 Cylinder Reciprocating Engines-6 or more Cyl Service Factors Notes: n 1 indicates: For high peak load applications, please refer to selection process on page GD-5. n * indicates: That Lovejoy Application Engineering should be consulted with specific requirements. nCaution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling and/or connected equipment. Contact Lovejoy Application Engineering with specific requirements. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED www.jbj.co.uk/gridcouplings.html
220 GD-8 Application Service Factors Selection Data Application Service Factors Chart 1, Continued Textile Industry Batcher, Dyeing Machinery, Mangle, Napper, Soaper...........1.25 2.25 1.75 Calender, Card Machine, Cloth Finishing Machine, Dry Can, Loom, Spinner, Tenter Frame, Winder.......................................1.50 2.50 2.00 Knitting Machine................................Refer To Lovejoy Applications Aerator...............................................2.00 3.00 2.50 Agitators Vertical/Horizontal Screw, Propeller, Paddle.............................1.00 2.00 1.50 Barge Haul Puller.............................1.50 2.50 2.00 Blowers Centrifugal....................................1.00 2.00 1.50 Lobe, Vane...................................1.25 2.25 1.75 Car Dumpers ....................................2.50 * * Car Pullers.........................................1.50 2.50 2.00 Clarifier, Classifier............................1.00 2.00 1.50 Compressors Centrifugal, Rotary, Screw...........1.00 2.00 1.50 Rotary, Lobe or Vane...................1.25 2.25 1.75 Reciprocating with Flywheel and Gear between Compressor and Prime Mover 4 or More Cyl. Single/Double Acting.................1.75 2.75 2.25 Reciprocating with flywheel and Gear between Compressor and Prime Mover Cyl. Double Acting.........................................2.00 3.00 2.50 Reciprocating with Flywheel and Gear between Compressor and Prime Mover 1/2 Cyl. Single/ Double Acting and 3 cyl. Single Acting..............................3.00 * * Reciprocating Direct Connected, Without Flywheels............................ Refer To Lovejoy Conveyors2 Apron, Assembly, Belt, Chain, Flight, Screw..............................1.00 2.00 1.50 Bucket..........................................1.25 2.25 1.75 Live Roll, Shaker, Reciprocating............................3.00 * * Cranes, Hoist1, 2 Slope............................................1.50 2.50 2.00 Main or Skip Hoist, Bridge, Travel, Trolley2...........................1.75 2.75 2.25 Dynamometer...................................1.00 2.00 1.50 Elevators2 Bucket, Centrifugal, Discharge, Gravity Discharge.........................1.25 2.25 1.75 Freight or Passenger......................NOT APPROVED Escalators............................................NOT APPROVED Exciter, Generator............................1.00 2.00 1.50 Extruder, Plastic...............................1.50 2.50 2.00 Fans Centrifugal, Forced Draft Motor Driven thru Fluid or Electric Slip Clutch........................................1.00 2.00 1.50 Induced Draft with Damper Con- trol or Blade Cleaner.................1.25 2.25 1.75 Forced Draft-Across the Line start, Gas Recirculating.............1.50 2.50 2.00 Cooling Tower, Induced Draft without Controls.........................2.00 3.00 2.50 Feeders Apron, Belt, Disc, Screw..............1.00 2.00 1.50 Reciprocating...............................2.50 * * Generators Even Load....................................1.00 2.00 1.50 Hoist or Railway Service..............1.50 2.50 2.00 Welder Load.................................2.00 3.00 2.50 Hammermill.......................................1.75 2.75 2.25 Laundrywasher or Tumbler.............2.00 3.00 2.50 Line Shafts Any Processing Machinery..........1.50 2.50 2.00 Machine Tools Auxiliary, Traverse Drive..............1.00 2.00 1.50 Main Drive....................................1.50 2.50 2.00 Bending Roll, Notching Press, Punch Press, Planer, Plate Reversing..................................1.75 2.75 2.25 Manlifts.................................................NOT APPROVED Metal Forming Machines Slitters...........................................1.00 2.00 1.50 Wire Winder, Coilers, Uncoilers...1.50 2.50 2.00 Wire Drawing, Flattening..............1.75 2.75 2.25 Draw Bench Carriage, Main Drive, Extruder, Forming Machine, Forming Mills.............2.00 3.00 2.50 Mixers (see Agitators) Muller............................................1.50 2.50 2.00 Concrete.......................................1.75 2.75 2.25 Printing Press...................................1.50 2.50 2.00 Pug Mill..............................................1.75 2.75 2.25 Pulverizers Roller............................................1.50 2.50 2.00 Hammermill, Hog.........................1.75 2.75 2.25 Pumps Centrifugal Constant Speed.........1.00 2.00 1.50 Centrifugal Frequent Speed Changes under Load, Descaling, w/ Accumulators, Gear, Rotary, Vane..........................................1.25 2.25 1.75 Reciprocating, 3 or more Cylinders....................................1.50 2.50 2.00 Reciprocating, 2 Cyl. Double Acting.........................................1.75 2.75 2.25 Reciprocating, 2 Cyl. Single Acting.........................................2.00 3.00 2.50 Reciprocating, 1 Cyl. Single/ Double Acting............................3.00 * * Screens Air Washing, Water......................1.00 2.00 1.50 Rotary Coal, Sand........................1.50 2.50 2.00 Grizzly..........................................2.00 3.00 2.50 Vibrating.......................................2.50 * * Ski Tows, Lifts......................................NOT APPROVED Steering Gear....................................1.00 2.00 1.50 Stoker.................................................1.00 2.00 1.50 Tumbling Barrel................................1.75 2.75 2.25 Winch, Maneuvering Dredge, Marine............................1.50 2.50 2.00 Windlass............................................1.50 2.50 2.00 Woodworking Machinery................1.00 2.00 1.50 Work Lift Platforms.............................NOT APPROVED Electric Motor w/ Standard Torque Reciprocating Engines-4/5 Cylinder Reciprocating Engines-6 or more Cyl Electric Motor w/ Standard Torque Reciprocating Engines-4/5 Cylinder Reciprocating Engines-6 or more Cyl Electric Motor w/ Standard Torque Reciprocating Engines-4/5 Cylinder Reciprocating Engines-6 or more Cyl Notes: n 1 indicates: For high peak load applications, please refer to selection process on page GD-5. n 2 indicates: If people are transported Lovejoy does not recommend and will not warranty the use of the coupling. n * indicates: That Lovejoy Application Engineering should be consulted with specific requirements. nCaution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling and/or connected equipment. Contact Lovejoy Application Engineering with specific requirements. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED www.jbj.co.uk/gridcouplings.html
221 GD-9 Grid Coupling Selection Worksheet JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Customer Name: _______________________________________ Contact Name:_ _________________________________________________________ Phone Number:_________________________________________ Email Address: _ ________________________________________________________ Standard Grid Style Coupling Standard Grid Spacer Coupling 1. Type of Driver (Electric Motor, Combustion Engine, Gearbox, etc.) : For combustion engines, define type Gasoline, Diesel, Natural Gas, etc.: ______________ Number of cylinders:_ ____________________ 2. Driver Horse Power : ____________ 3. Driver or Gearbox output RPM:_ _______________________ Retrieve the application Service Factor from Page GD-7 and GD-8 : ______________ then calculate the Selection Torque using the following formula: Torque (in-lbs) = HP x 63025 x Service Factor = Selection Torque = ____________ in-lbs RPM 4. Driver Shaft Diameter : _________ Keyway size : KW Width _________ KW Height________________ By default, sizes 1020 thru 1090 have Clearance fits; Sizes 1100 thru 1200 have Interference Fits If requesting other than default, please specify Clearance Fit, Interference Fit, Metric (P7, H7, etc) 5. Driver Usable Shaft Length : ___________ (Measure from the end of the shaft to any obstruction) 6. Distance between shaft ends (BSE) : _______________ (Stock BSE values can be found on page GD-14) 7. Type of Driven Equipment:_ ______________________________________________________________ 8. Driven Shaft Diameter : _________ Keyway size : KW Width _________ KW Height_ _______________ By default, sizes 1020 thru 1090 have Clearance fits; Sizes 1100 thru 1200 have Interference Fits If requesting other than default, please specify Clearance Fit, Interference Fit, Metric (P7, H7, etc) 9. Driven Usable Shaft Length : ___________ (Measure from the end of the shaft to any obstruction) 10. Total Mounting Length : ______________ (Advise of any obstructions, walls, beams, guards, pipes, etc.) 11. For taper bores or splines, please contact Lovejoy Application Engineering or Product Manager. For additional bore and keyway information, see the Engineering Data Section of the Power Transmission Products Catalog www.jbj.co.uk/gridcouplings.html
222 GD-10 Standard Coupling Performance Data Notes: n 1 Indicates: Peak torque is typically twice the Nominal Torque value. n 2 Indicates: Sizes 1020 thru 1090 are bored with clearance fit with 2 set screws at 90º, sizes 1100 and larger are bored with interference fit and no set screw. Standard Grid Style Couplings Horizontal and Vertical Cover The Lovejoy Grid coupling is an ideal coupling for applications where excellent performance is desired and additional requirements for vibration dampening may exist. The Horizontal Split Cover design is recommended in applications where there may be some constraints on the diameter of the coupling. The vertical design is recommended for applications where higher speed is one of the requirements. Features: ■■Designed for ease of maintenance and grid spring replacement ■■High tensile grid springs ensure superior coupling performance and longer coupling life ■■Split covers allow for easy access to grid springs ■■Interchangeable with industry standard grid couplings JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Horizontal Cover Style Vertical Cover Style Grid Coupling Performance Data Nominal Maximum ID1 - ID2 SL2 T Weight Moment of Inertia Torque1 Speed Min Bore Max Bore Set Screw Solid Solid Hubs Horizontal Vertical Location Size Horizontal Vertical Size in-lbs Nm RPM RPM in mm in mm in in lbs kg WR2 lb-in2 WR2 lb-in2 1020 460 52 4,500 6,000 0.500 12 1.125 28 0.50 #8-32 4.3 2.0 4.83 5.32 1030 1,320 149 4,500 6,000 0.500 12 1.375 35 0.31 #8-32 5.7 2.6 7.61 7.99 1040 2,200 249 4,500 6,000 0.500 12 1.625 42 0.44 #10-24 7.4 3.4 11.19 11.99 1050 3,850 435 4,500 6,000 0.500 12 1.875 48 0.62 #10-24 12.0 5.4 24.85 25.76 1060 6,050 983 4,350 6,000 0.750 19 2.125 54 0.44 #10-24 16.0 7.3 40.66 41.16 1070 8,800 994 4,125 5,500 0.750 19 2.500 64 0.88 1/4-20 23.0 10.4 63.18 61.68 1080 18,150 2 051 3,600 4,750 1.062 27 3.000 76 0.94 1/4-20 39.0 17.7 154.00 148.00 1090 33,000 3 728 3,600 4,000 1.062 27 3.500 89 1.03 5/16-18 56.0 25.4 269.00 272.00 1100 55,550 6 276 2,400 3,250 1.625 41 4.000 102 — — 93.0 42.2 609.00 608.00 1110 82,500 9 321 2,250 3,000 1.625 41 4.500 117 — — 120.0 54.4 923.00 930.00 1120 121,000 13 671 2,025 2,700 2.375 60 5.000 127 — — 180.0 81.2 1,755.00 1,611.00 1130 176,000 19 884 1,800 2,400 2.625 67 6.000 152 — — 270.0 121.0 3,375.00 3,568.00 1140 253,000 28 584 1,650 2,200 2.625 67 7.250 184 — — 394.0 177.8 6,306.00 6,431.00 1150 352,000 39 769 1,500 — 4.250 108 8.000 200 — — 523.0 237.2 — — 1160 495,000 55 925 1,350 — 4.750 121 9.000 228 — — 720.0 326.5 — — 1170 660,000 74 567 1,225 — 5.250 134 10.000 254 — — 1,022.5 463.7 — — 1180 915,200 103 399 1,100 — 6.000 153 11.000 280 — — 1,341.7 608.5 — — 1190 1,210,000 136 706 1,050 — 6.000 153 12.000 305 — — 1,710.0 775.5 — — 1200 1,650,000 186 417 900 — 7.000 178 13.000 330 — — 2,331.0 1057.1 — — www.jbj.co.uk/gridcouplings.html
223 GD-11 Standard Coupling Dimensional Data Note: n 1 indicates: For sizes 1020 thru 1080, the gap tolerance for dimension G is + .050" / - .050" (+ 1.5 mm / - 1.5 mm). For sizes 1090 thru 1120, the gap tolerance for dimension G is + .177" / - .118" (+ 4.5 mm / - 3 mm). For sizes 1120 thru 1200, the gap tolerance for dimension G is + .236" / - .177" (+ 6 mm / - 4.5 mm). JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Grid Coupling with Horizontal Style Cover Sizes 1020 - 1140 Sizes 1150 - 1200 Sizes 1020 - 1090 Grid Coupling with Vertical Style Cover Grid Coupling Dimensional Data OAL R L FL G 1 LTB OD FD HD Horz Vert Horz Vert Cover Cover Cover Cover Size in mm in in in in in mm in mm in mm in mm in mm in mm 1020 3.88 98.5 1.88 2.62 0.96 0.38 0.118 3.00 1.87 47.5 4.00 101.6 4.38 111.3 2.50 63.5 1.56 39.7 1030 3.88 98.5 1.88 2.69 1.00 0.38 0.118 3.00 1.87 47.5 4.33 110.0 4.75 120.7 2.88 73.0 1.94 49.2 1040 4.12 104.7 2.00 2.75 1.03 0.38 0.118 3.00 2.00 50.8 4.63 117.6 5.06 128.5 3.25 82.6 2.25 57.2 1050 4.88 123.8 2.38 3.18 1.24 0.47 0.118 3.00 2.37 60.3 5.43 138.0 5.81 147.6 3.88 98.4 2.63 66.7 1060 5.12 130.0 2.50 3.68 1.27 0.50 0.118 3.00 2.50 63.5 5.93 150.5 6.38 162.1 4.38 111.1 3.00 76.2 1070 6.12 155.5 2.63 3.80 1.33 0.50 0.118 3.00 3.00 76.2 6.37 161.8 6.81 173.0 4.88 123.8 3.44 87.3 1080 7.12 180.8 3.50 4.55 1.74 0.50 0.118 3.00 3.50 88.9 7.64 194.0 7.13 181.1 5.00 127.0 4.13 104.9 1090 7.88 200.0 3.75 4.80 1.86 0.50 0.118 3.00 3.87 98.4 8.39 213.0 7.88 200.2 5.88 149.2 4.87 123.7 1100 9.69 246.1 4.75 6.12 2.38 0.63 0.177 4.50 4.75 120.6 9.84 250.0 9.69 246.1 7.75 196.9 5.59 142.0 1110 10.19 258.7 4.88 6.36 2.50 0.63 0.177 4.50 5.00 127.0 10.63 270.0 11.25 285.8 8.50 215.9 6.31 160.3 1120 12.00 304.8 5.63 7.54 2.94 0.68 0.236 6.00 5.87 149.2 12.13 308.0 12.56 319.0 9.63 244.5 7.06 179.4 1130 13.00 330.2 5.75 7.68 3.00 0.82 0.236 6.00 6.37 161.9 13.62 346.0 14.88 378.0 11.13 282.6 8.56 217.5 1140 14.63 371.6 6.13 7.91 3.13 0.82 0.236 6.00 7.20 182.9 15.12 384.0 16.38 416.1 12.63 320.7 10.00 254.0 1150 14.65 372.1 — 10.69 — — 0.236 6.00 7.20 182.9 17.84 453.1 — — — — 10.60 269.2 1160 15.85 402.6 — 10.96 — — 0.236 6.00 7.80 198.1 19.74 501.4 — — — — 12.00 304.8 1170 17.25 437.1 — 12.10 — — 0.236 6.00 8.50 215.9 22.30 566.4 — — — — 14.00 355.6 1180 19.05 483.9 — 12.64 — — 0.236 6.00 9.40 238.8 24.80 629.9 — — — — 15.50 393.7 1190 20.65 524.5 — 12.80 — — 0.236 6.00 10.20 259.1 26.60 675.6 — — — — 17.20 436.9 1200 22.25 565.1 — 14.00 — — 0.236 6.00 10.98 279.0 29.80 756.9 — — — — 19.60 497.8 www.jbj.co.uk/gridcouplings.html
224 GD-12 Spacer Style Performance / Dimensional Data Note: n 1 Indicates: Peak torque is typically twice the Nominal Torque value. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Standard Grid Spacer and Half Spacer Style Couplings Horizontal Cover The Lovejoy Grid Spacer coupling is an ideal coupling for applications where there is a requirement for some vibration dampening in installations that are not close coupled. This means some amount of gap, or BSE exists between the driver and driven equipment shafts. All Lovejoy Grid Spacer Couplings are supplied with Horizontal Split Covers. The split cover design allows for quick access to the grid spring for ease of maintenance or grid spring replacement. The Horizontal Split Cover is also ideal for applications where there may be some constraints on the diameter of the coupling. Features: ■■Designed for ease of maintenance and grid spring replacement ■■High tensile grid springs ensure superior coupling performance and longer coupling life ■■Split covers allow for easy access to grid springs ■■Interchangeable with industry standard grid couplings Full Spacer Style Half Spacer Style Grid Series Spacer Coupling Performance and Dimensional Data ID1 - ID2 G G1 LTB FD HD OD SL T Nominal Maximum Stnd Set Screw Torque 1 Speed Min Bore Max Bore Hub Location Size Size in-lbs Nm RPM in/mm in mm in in in mm in in in in in 1020 460 48 3,600 Solid 1.38 35 0.19 0.03 1.87 47 3.38 2.06 4.00 0.50 #8-32 1030 1,320 136 3,600 Solid 1.63 41 0.19 0.03 1.87 47 3.69 2.34 4.38 0.31 #8-32 1040 2,200 226 3,600 Solid 2.13 54 0.19 0.03 2.00 51 4.44 3.09 4.62 0.44 #10-24 1050 3,850 395 3,600 Solid 2.38 60 0.19 0.03 2.37 60 4.94 3.44 5.44 0.62 #10-24 1060 6,050 621 3,600 Solid 2.88 73 0.19 0.06 2.50 64 5.69 4.06 5.94 0.44 #10-24 1070 8,800 904 3,600 Solid 3.13 79 0.19 0.06 3.00 76 6.00 4.31 6.38 0.88 1/4-20 1080 18,150 1 864 3,600 Solid 3.50 89 0.19 0.06 3.50 89 7.00 4.81 7.62 0.94 1/4-20 1090 33,000 3 390 3,600 Solid 4.00 102 0.19 0.06 3.87 98 8.25 5.62 8.38 1.03 5/16-18 To calculate the OAL (Over All Length) for Full Spacer Style (Spacer Hubs both ends) use the following formula: OAL = (2 x LTB) + (2 x S) + (2 x G1) + G To calculate the OAL (Over All Length) for Half Spacer Style (Spacer Hubs one end only) use the following formula: OAL = LTB + LTB2 + S + G1 + G www.jbj.co.uk/gridcouplings.html
225 GD-13 Spacer Style Spacer Hub Selection JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Full Spacer Style Grid Coupling Each column has a header showing the desired shaft separation (BSE). By extending the coupling size over to the desired column for the shaft separation, the box lists the two hub sizes required to achieve the BSE. Grid Series Full Spacer Dimensional Data Spacer BSE - Application Shaft Separation Hubs 3.500 3.980 4.250 4.375 4.688 5.000 5.219 5.375 5.656 5.813 5.969 6.125 6.938 7.094 7.250 Both Size Hubs Spacer Hub Lengths S - Dimension (See drawing above) 1020 Hub 1 1.625 1.625 1.625 2.062 2.062 2.375 — — — — — — — — — Hub 2 1.625 2.062 2.375 2.062 2.375 2.375 1030 Hub 1 1.625 1.625 1.625 2.062 2.062 2.375 — 1.625 — 2.062 2.375 2.375 — — 3.500 Hub 2 1.625 2.062 2.375 2.062 2.375 2.375 3.500 3.500 3.344 3.500 3.500 1040 Hub 1 1.625 1.625 1.625 2.062 2.062 2.375 1.625 1.625 2.062 2.062 2.375 2.375 3.344 3.344 3.500 Hub 2 1.625 2.062 2.375 2.062 2.375 2.375 3.344 3.500 3.344 3.500 3.344 3.500 3.344 3.500 3.500 1050 Hub 1 — — — 2.062 2.062 2.375 — — 2.062 2.062 — 2.375 3.344 3.344 3.500 Hub 2 2.062 2.375 2.375 3.344 3.500 3.500 3.344 3.500 3.500 1060 Hub 1 — — — — — 2.344 — — — — — 2.344 — — 3.469 Hub 2 2.344 3.469 3.469 1070 Hub 1 — — — — — 2.344 — — — — — 2.344 — — 3.469 Hub 2 2.344 3.469 3.469 1080 Hub 1 — — — — — — — — — — — — — — 3.469 Hub 2 3.469 1090 Hub 1 — — — — — — — — — — — — — — 3.469 Hub 2 3.469 Grid Series Half Spacer Dimensional Data Spacer BSE - Application Shaft Separation Hubs 1.781 2.219 2.531 3.500 3.656 1-side Size only Spacer Hub Lengths S-Dimension 1020 Stnd Hub Stnd Stnd Stnd — — Hub 2 1.625 2.062 2.375 1030 Stnd Hub Stnd Stnd Stnd Stnd Stnd Hub 2 1.625 2.062 2.375 3.344 3.500 1040 Stnd Hub Stnd Stnd Stnd Stnd Stnd Hub 2 1.625 2.062 2.375 3.344 3.500 1050 Stnd Hub — — Stnd — Stnd Hub 2 2.375 3.500 1060 Stnd Hub — — Stnd — Stnd Hub 2 2.344 3.469 1070 Stnd Hub — — Stnd — Stnd Hub 2 2.344 3.469 1080 Stnd Hub — — — — Stnd Hub 2 3.469 1090 Stnd Hub — — — — Stnd Hub 2 3.469 Half Spacer Style Grid Coupling www.jbj.co.uk/gridcouplings.html
226 GD-14 Misalignment Capability Item Selection Misalignment Capability: Parallel: The movement of the grid in the hub grooves accommodates parallel misalignment and still permits full functioning of the gridgroove action in damping out shock and vibration. Angular: Under angular misalignment, the grid-groove design permits a rocking and sliding action of the grid and hubs without any loss of power through the resilient grid. Axial: End float is permitted for both driving and driven members because the grid slides freely in the grooves. Normal Gap Angular Misalignment Parallel Misalignment JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Grid Series Misalignment Capacity (Standard and Spacer Type) P X - Y P X-Y G Maximum Misalignment Nominal Installation Operational BSE - Gap Parallel Angular 1 Parallel Angular 1 +/- 10% Size in in in in in 1020 0.006 0.002 0.012 0.009 0.118 1030 0.006 0.003 0.012 0.011 0.118 1040 0.006 0.003 0.012 0.013 0.118 1050 0.008 0.004 0.016 0.015 0.118 1060 0.008 0.004 0.016 0.018 0.118 1070 0.008 0.005 0.016 0.020 0.118 1080 0.008 0.006 0.016 0.024 0.118 1090 0.008 0.007 0.016 0.028 0.118 1100 0.010 0.008 0.020 0.032 0.177 1110 0.010 0.009 0.020 0.035 0.177 1120 0.011 0.010 0.022 0.040 0.236 1130 0.011 0.012 0.022 0.047 0.236 1140 0.011 0.013 0.022 0.053 0.236 1150 0.012 0.015 0.024 0.061 0.236 1160 0.012 0.017 0.024 0.070 0.236 1170 0.012 0.020 0.024 0.079 0.236 1180 0.015 0.022 0.030 0.089 0.236 1190 0.015 0.024 0.030 0.096 0.236 1200 0.015 0.027 0.030 0.107 0.236 Note: n 1 Indicates: Allowable angular misalignment at installation is 1/16°. Allowable angular misalignment during operation is 1/4°. www.jbj.co.uk/gridcouplings.html
227 GD-15 Industry Standard Interchange Chart Item Selection Industry Standard Interchange Lovejoy Grid couplings are interchangeable with industry standard grid couplings supplied by other major coupling manufacturers. The chart below provides part numbers necessary to make the crossover from these other major manufacturers. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Industry Standard Grid Coupling Interchange Chart Lovejoy® Size Horizontal — Split Cover Vertical — Split Cover Falk® Steelflex® Morse/Browning® Grid-Flex® Dodge® Grid-Lign® Kop-Flex® Kop-Grid® Falk® Steelflex® Morse/Browning® Grid-Flex® Dodge® Grid-Lign® Kop-Flex® Kop-Grid® 1020 1020T10 GF2020H 1020T10 1020H 1020T20 GF2020V 1020T20 1020V 1030 1030T10 GF2030H 1030T10 1030H 1030T20 GF2030V 1030T20 1030V 1040 1040T10 GF2040H 1040T10 1040H 1040T20 GF2040V 1040T20 1040V 1050 1050T10 GF2050H 1050T10 1050H 1050T20 GF2050V 1050T20 1050V 1060 1060T10 GF2060H 1060T10 1060H 1060T20 GF2060V 1060T20 1060V 1070 1070T10 GF2070H 1070T10 1070H 1070T20 GF2070V 1070T20 1070V 1080 1080T10 GF2080H 1080T10 1080H 1080T20 GF2080V 1080T20 1080V 1090 1090T10 GF2090H 1090T10 1090H 1090T20 GF2090V 1090T20 1090V 1100 1100T10 GF2100H 1100T10 1100H 1100T20 GF2100V 1100T20 1100V 1110 1110T10 GF2110H 1110T10 1110H 1110T20 GF2110V 1110T20 1110V 1120 1120T10 GF2120H 1120T10 1120H 1120T20 GF2120V 1120T20 1120V 1130 1130T10 GF2130H 1130T10 1130H 1130T20 GF2130V 1130T20 1130V 1140 1140T10 GF2140H 1140T10 1140H 1140T20 GF2140V 1140T20 1140V 1150 1150T10 — — — — — — — 1160 1160T10 — — — — — — — 1170 1170T10 — — — — — — — 1180 1180T10 — — — — — — — 1190 1190T10 — — — — — — — 1200 1200T10 — — — — — — — www.jbj.co.uk/gridcouplings.html
228 GD-16 Grid Coupling Hubs – Inch Bore / Keyway Item Selection Notes: n Size 1020 thru 1090 hubs are provided with clearance fit bores and 2 set screws at 90°. nSize 1100 thru 1200 hubs are provided with interference fit bores and no set screws. n Lovejoy machines Inch bores and keyways to meet tolerances define in the ANSI/AGMA 9002-B04 Standard. nWhen referencing the Lovejoy UPC number from this table, include 697904 as a prefix to the number shown. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Grid Coupling Hubs - Inch Bore and Keyway UPC Number Selection Table Bore Keyway 1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 SOLID 05231 05232 05233 05234 05235 05236 05237 05238 05239 05240 05241 05242 05243 1/2 1/8 x 1/16 05458 — — — — — — — — — — — — 5/8 3/16 x 3/32 05459 05464 — — — — — — — — — — — 3/4 3/16 x 3/32 05460 05465 06140 — — — — — — — — — — 7/8 3/16 x 3/32 05461 05466 05471 06141 06142 99245 — — — — — — — 15/16 1/4 x 1/8 06100 06101 06103 06106 16752 — — — — — — — — 1 1/4 x 1/8 05462 05467 05472 06107 06112 90793 — — — — — — — 1-1/8 1/4 x 1/8 05463 05468 05473 05478 06113 06144 07364 — — — — — — 1-3/16 1/4 x 1/8 — 06102 06104 06108 06114 — — — — — — — — 1-1/4 1/4 x 1/8 — 05469 05474 05479 06115 06145 06148 — — — — — — 1-3/8 5/16 x 5/32 — 05470 05475 05480 05485 06119 06149 — — — — — — 1-7/16 3/8 x 3/16 — — 06105 06109 06116 06120 08124 — — — — — — 1-1/2 3/8 x 3/16 — — 05476 05481 05486 06121 91199 — — — — — — 1-5/8 3/8 x 3/16 — — 05477 05482 05487 05492 06150 — — — — — — 1-11/16 3/8 x 3/16 — — — 06110 06117 06122 97351 — — — — — — 1-3/4 3/8 x 3/16 — — — 05483 05488 05493 06124 94087 — — — — — 1-13/16 1/2 x 1/4 — — — 06111 06118 06123 06125 — — — — — — 1-7/8 1/2 x 1/4 — — — 05484 05489 05494 06126 06154 — — — — — 1-15/16 1/2 x 1/4 — — — — 06143 06146 06151 16852 — — — — — 2 1/2 x 1/4 — — — — 05490 05495 05500 06155 — — — — — 2-1/8 1/2 x 1/4 — — — — 05491 05496 05501 06127 — — — — — 2-3/16 1/2 x 1/4 — — — — — 06147 06152 06156 — — — — — 2-1/4 1/2 x 1/4 — — — — — 05497 05502 06128 11767 — — — — 2-3/8 5/8 x 5/16 — — — — — 05498 05503 06129 09399 — — — — 2-1/2 5/8 x 5/16 — — — — — 05499 05504 05509 05519 — — — — 2-5/8 5/8 x 5/16 — — — — — — 05505 05510 05520 — — — — 2-3/4 5/8 x 5/16 — — — — — — 05506 05511 05521 — — — — 2-7/8 3/4 x 3/8 — — — — — — 05507 05512 05522 — — — — 2-15/16 3/4 x 3/8 — — — — — — 06153 04386 — — — — — 3 3/4 x 3/8 — — — — — — 05508 05513 05523 05532 05542 — — 3-1/8 3/4 x 3/8 — — — — — — — 05514 05524 05533 05543 — — 3-1/4 3/4 x 3/8 — — — — — — — 05515 05525 05534 05544 — — 3-3/8 7/8 x 7/16 — — — — — — — 05516 05526 05535 05545 — — 3-7/16 7/8 x 7/16 — — — — — — — 06158 95492 — — — — 3-1/2 7/8 x 7/16 — — — — — — — 05517 05527 05536 05546 05553 — 3-5/8 7/8 x 7/16 — — — — — — — — 05528 05537 05547 05554 — 3-3/4 7/8 x 7/16 — — — — — — — — 05529 05538 05548 05555 — 3-7/8 1 x 1/2 — — — — — — — — 05530 05539 05549 05556 05562 4 1 x 1/2 — — — — — — — — 05531 05540 05550 05557 05563 4-1/2 1 x 1/2 — — — — — — — — — 05541 05551 05558 05564 5 1 1/4 x 5/8 — — — — — — — — — — 05552 05559 05565 5-1/2 1 1/4 x 5/8 — — — — — — — — — — — 05560 05566 6 1 1/2 x 3/4 — — — — — — — — — — — 05561 05567 6-1/2 1 1/2 x 3/4 — — — — — — — — — — — — 05568 7 1 1/2 x 3/4 — — — — — — — — — — — — 05569 www.jbj.co.uk/gridcouplings.html
229 GD-17 Grid Coupling Hubs – Metric Bore / Keyway Item Selection Notes: n Size 1020 thru 1090 hubs are provided with clearance fit bores and 2 set screws at 90°. n Lovejoy machines Metric bores and keyways to meet tolerances defined in the ISO 286-2 Standard. nWhen referencing the Lovejoy UPC number in this table, include 697904 as a prefix to the number shown. JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED Grid Coupling Hubs - Metric Bore and Keyway UPC Number Selection Table Bore Keyway 1020 1030 1040 1050 1060 1070 1080 1090 14 5 x 2.3 05780 — — — — — — — 15 5 x 2.3 05781 — — — — — — — 16 5 x 2.3 05782 07703 — — — — — — 19 6 x 2.8 05783 05788 — — — — — — 20 6 x 2.8 05784 05789 90454 — — — — — 22 6 x 2.8 05785 05790 93740 — — — — — 24 8 x 3.3 05786 05791 05797 19975 — — — — 25 8 x 3.3 05787 05792 05798 16296 — — — — 28 8 x 3.3 — 05793 05799 05805 — — — — 30 8 x 3.3 — 05794 05800 05806 — — — — 32 10 x 3.3 — 05795 05801 05807 11865 — — — 35 10 x 3.3 — 05796 05802 05808 05812 05817 — — 38 10 x 3.3 — — 05803 05809 05813 05818 05823 — 42 12 x 3.3 — — 05804 05810 05814 05819 05824 05830 48 14 x 3.8 — — — 05811 05815 05820 05825 05831 55 16 x 4.3 — — — — 05816 05821 05826 05832 60 18 x 4.4 — — — — — 05822 05827 05833 70 20 x 4.9 — — — — — — 05828 05834 80 22 x 5.4 — — — — — — 05829 05835 85 22 x 5.4 — — — — — — — 05836 95 22 x 5.4 — — — — — — — 05837 www.jbj.co.uk/gridcouplings.html
230 JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED JW JIS CJ SF MC G HP GD D T SP UJ VSD R SLD ED GD-18 Grid Coupling – Taper Lock Hubs Item Selection Notes: n 1 Indicates: The maximum bore is supplied with a standard ANSI/AGMA 9002-B04 or ISO 286-2 keyway. n 2 Indicates: Taper Lock Bushing mounting screws can be either inch (UNC) or metric (BSW) and care should be taken to select the proper hub part number. n Taper Lock Bushings are a product of Baldor Dodge and are not included with Lovejoy coupling hubs. nMaximum bore size and torque capacities are per Dodge specifications and Lovejoy is not responsible for the accuracy of any of the values listed relative to bore size and torque capacity. nWhen referencing the Lovejoy UPC number in this table, indicate 697904 as prefix to number shown. Front Mount on Grid end of hub Equipment side Taper Lock Bushing Hub Torque Ratings and UPC Number Selection Table Grid Taper-Lock Max Bore1 Max Torque Rated Torque LTB Hub UPC Numbers Coupling Bushing Bushing Bushing Coupling UNC 2 BSW 2 Size in in-lbs in-lbs in mm Thread Thread 1030 1108 1.125 1,300 1,320 1.625 41.3 06841 06851 1040 1108 1.125 1,300 2,200 1.625 41.3 06842 06852 1050 1215 1.250 3,550 3,850 1.875 47.6 06843 06853 1060 1615 1.625 4,300 6,050 2.125 54.0 06844 06854 1070 2012 2.000 7,150 8,800 2.125 54.0 06845 06855 1080 2525 2.500 11,300 18,150 2.625 66.7 06846 06856 1090 3030 3.000 24,000 33,000 3.110 79.0 06847 06857 1100 3030 3.000 24,000 55,550 3.490 88.6 06848 06858 1110 3535 3.500 44,800 82,500 3.625 92.0 06849 06859 1120 4040 4.000 77,300 121,000 4.375 111.1 06850 06860 1130 4545 4.500 110,000 176,000 4.625 — 18296 — www.jbj.co.uk/gridcouplings.html
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